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Development of cutting technology based on evaluation of cutting behavior with ultra-fine grained materials for fabrication of micro component parts

Research Project

Project/Area Number 23560135
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionShibaura Institute of Technology

Principal Investigator

AOKI Koshiro  芝浦工業大学, 工学部, 教授 (70262409)

Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2013: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2012: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Fiscal Year 2011: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Keywords切削特性 / せん断変形 / 大ひずみ加工 / 結晶粒微細化 / 極限ひずみ加工 / マイクロ加工 / 切削加工 / 超微細組織材料
Research Abstract

ECAP (Equal Channel Angular Pressing) is one of the severe plastic deformation processes for obtaining ultra-fine grained materials. This study investigated the cutting behaviors by the orthogonal cutting for the materials deformed by ECAP.
On the conformable conditions between the shear angle on cutting and the angle of shear deformation zone introduced by ECAP, the cutting resistance was decreased. In the other cutting conditions on other the cutting directions and cutting surfaces, a general cutting behavior was confirmed. The anisotropy on cutting was not able to be confirmed for the materials deformed by ECAP with the decreasing an influence of anisotropic. To examine the reason why the cutting resistance decreases, FEM analysis was also carried out. But the reason was not able to be clarified. However, it was able to be judged that there was no big problem in cutting process when the micro parts are made from the material deformed by ECAP.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (6 results)

All 2014 2013 2012 Other

All Presentation (6 results)

  • [Presentation] ECAP加工したアルミニウム合金の切削特性2014

    • Author(s)
      永野高彬,平野大夢,池田将真,青木孝史朗
    • Organizer
      日本機械学会関東学生会第53回学生員卒業研究発表講演会
    • Place of Presentation
      東京農工大学
    • Year and Date
      2014-03-14
    • Related Report
      2013 Annual Research Report 2013 Final Research Report
  • [Presentation] 工業用金属材料における切削特性の二次元切削による評価2014

    • Author(s)
      杉木優斗,小林遼,青木孝史朗
    • Organizer
      日本機械学会関東学生会第53回学生員卒業研究発表講演会
    • Place of Presentation
      東京農工大学
    • Year and Date
      2014-03-14
    • Related Report
      2013 Annual Research Report 2013 Final Research Report
  • [Presentation] 材料強度評価方法開発のための工業用金属材料の二次元切削2013

    • Author(s)
      小林遼,青木孝史朗,西口雅司
    • Organizer
      軽金属学会第124回春期大会
    • Place of Presentation
      富山大学
    • Year and Date
      2013-05-18
    • Related Report
      2013 Final Research Report
  • [Presentation] せん断変形加工によって導入された微細加工組織における切削特性2012

    • Author(s)
      青木孝史朗,池田将真,尾崎一道
    • Organizer
      軽金属学会第123回秋期大会
    • Place of Presentation
      千葉工業大学
    • Year and Date
      2012-11-11
    • Related Report
      2013 Final Research Report
  • [Presentation] せん断変形加工によって導入された微細加工組織における切削特性

    • Author(s)
      青木孝史朗,池田将真,尾崎一道
    • Organizer
      一般社団法人 軽金属学会第123回秋期大会
    • Place of Presentation
      千葉工業大学
    • Related Report
      2012 Research-status Report
  • [Presentation] 材料強度評価方法開発のための工業用金属材料の二次元切削

    • Author(s)
      小林遼,青木孝史朗,西口雅司
    • Organizer
      一般社団法人 軽金属学会 第124回春期大会
    • Place of Presentation
      富山大学
    • Related Report
      2012 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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