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Study of machining Ti alloy for airplanes with high efficiency by using boron containing thin films with lubricious properties at high temperatures

Research Project

Project/Area Number 23560136
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionTokai University

Principal Investigator

KOHZAKI Masao  東海大学, 工学部, 教授 (20366024)

Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2013: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2012: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2011: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywords切削加工 / コーテッド工具 / Ti合金 / ホウ素 / 難削材 / TiB2
Research Abstract

The Ti alloys are difficult-to-machine materials because the temperatures rise easily at the tool edge due to their small thermal conductivity. In this work, we attempt to improve the cutting efficiency of the Ti alloys by coating on the tool edge surface with hard and lubricious thin film.
We focused on TiB2+a thin film as the coating material in which boron was contained excessively compared to TiB2 thin film. We succeed to obtain the TiB3.3 thin film with the hardness of 35GPa. Then, these films showed the high critical loads in the scratch tests.
Then, we created the TiB3.3 coated tools, and evaluate the cutting efficiency of the Ti alloys by using the high speed precision lathe. The Ti-B-C coated tool showed better efficiency of cutting than non coated tool. However, the TiB3.3 thin film was peeled off at the tool edge surface at the cutting length of 1000 m.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (19 results)

All 2013 2012 2011 Other

All Journal Article (6 results) (of which Peer Reviewed: 5 results) Presentation (9 results) (of which Invited: 1 results) Remarks (4 results)

  • [Journal Article] Production of Highly Lubricious Ti-based Ceramic Films for Reducing Friction between Web and Transiting Roller2013

    • Author(s)
      M. Kohzaki and R. Makita
    • Journal Title

      Jpn. J. Appl. Phys.

      Volume: Vol.52, No.5

    • NAID

      210000142189

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Production of Highly Lubricious Ti-based Ceramic Films for Reducing Friction between Web and Transiting Roller2013

    • Author(s)
      Masao Kohzaki and Ryohei Makita
    • Journal Title

      Jpn. J. Appl. Phys.

      Volume: 52 Issue: 5S1 Pages: 05DA03-05DA03

    • DOI

      10.7567/jjap.52.05da03

    • NAID

      210000142189

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Preparation of Hard and Lubricious Films by Magnetron Sputtering2013

    • Author(s)
      Masao Kohzaki
    • Journal Title

      Proceedings of The International Conference on Materials Processing and Technology 2013

      Volume: 2013 Pages: 33-38

    • Related Report
      2013 Annual Research Report
  • [Journal Article] Improvement Cutting Efficiency of Titanium Alloys by Ti-B-C Coated Tool2012

    • Author(s)
      R. Makita and M. Kohzaki
    • Journal Title

      Proceedings of The International Conference on Materials Processing and Technology 2012

      Pages: 129-132

    • Related Report
      2013 Final Research Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] 難削材加工用B-C系コーティング材の開発2012

    • Author(s)
      神崎昌郎,森田次郎
    • Journal Title

      砥粒加工学会誌

      Volume: Vol.56, No.1 Pages: 34-39

    • NAID

      10030194585

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] 難削材加工用B-C系コーティング材の開発2012

    • Author(s)
      神崎昌郎,森田次郎
    • Journal Title

      砥粒加工学会誌

      Volume: 56 Pages: 34-39

    • NAID

      10030194585

    • Related Report
      2011 Research-status Report
    • Peer Reviewed
  • [Presentation] Preparation of Hard and Lubricious Films by Magnetron Sputtering2013

    • Author(s)
      M. Kohzaki
    • Organizer
      The International Conference on Materials Processing and Technology
    • Place of Presentation
      タイ・バンコク
    • Related Report
      2013 Final Research Report
    • Invited
  • [Presentation] Low Frictional Properties of Ti-based Ceramic Film Prepared by DC Magnetron Sputtering2012

    • Author(s)
      M. Kohzaki
    • Organizer
      The 2012 International Conference on Flexible and Printed Electronics
    • Place of Presentation
      東京
    • Related Report
      2013 Final Research Report
  • [Presentation] ホウ素過剰添加によるTi合金切削用TiB2系コーティング材の高性能化2012

    • Author(s)
      牧田亮平,神崎昌郎
    • Organizer
      第20回機械材料・材料加工技術講演会
    • Place of Presentation
      大阪
    • Related Report
      2013 Final Research Report
  • [Presentation] 高機能を発揮する最先端コーティング技術2012

    • Author(s)
      神崎昌郎
    • Organizer
      精密工学会中国四国支部講習会「これから拡がる先進材料の加工技術」
    • Place of Presentation
      岡山
    • Related Report
      2013 Final Research Report
  • [Presentation] ホウ素過剰添加によるTi合金切削用TiB2系コーティング材の高性能化2012

    • Author(s)
      牧田亮平,神崎昌郎
    • Organizer
      第20回機械材料・材料加工技術講演会
    • Place of Presentation
      大阪工業大学
    • Related Report
      2012 Research-status Report
  • [Presentation] 難削材加工用B-C系コーティング材の開発2011

    • Author(s)
      神崎昌郎,森田次郎
    • Organizer
      2011年度砥粒加工学会学術講演会
    • Place of Presentation
      岡山
    • Related Report
      2013 Final Research Report
  • [Presentation] スパッタ法による機械システム用潤滑性硬質膜の創成2011

    • Author(s)
      神崎昌郎
    • Organizer
      日本塑性加工学会接合・複合分科会第79回研究会
    • Place of Presentation
      神奈川
    • Related Report
      2013 Final Research Report
  • [Presentation] Production of TiB2 Based Ti-B-C Coated Tools for Cutting Titanium Alloy2011

    • Author(s)
      Masao Kohzaki
    • Organizer
      26th American Society for Precision Engineering Annual Meeting
    • Place of Presentation
      デンバー(アメリカ)
    • Related Report
      2011 Research-status Report
  • [Presentation] 難削材加工用B-C系コーティング材の開発2011

    • Author(s)
      神崎昌郎,森田次郎
    • Organizer
      砥粒加工学会
    • Place of Presentation
      中部大学(愛知県)
    • Related Report
      2011 Research-status Report
  • [Remarks]

    • URL

      http://www.mech.u-tokai.ac.jp/~kohzaki_lab/

    • Related Report
      2013 Final Research Report
  • [Remarks] 神崎研究室ホームページ

    • URL

      http://ns.mech.u-tokai.ac.jp/̃kohzaki_lab/

    • Related Report
      2013 Annual Research Report
  • [Remarks] 神崎研究室ホームページ

    • URL

      http://ns.mech.u-tokai.ac.jp/~kohzaki_lab/

    • Related Report
      2012 Research-status Report
  • [Remarks]

    • URL

      http://www.mech.u-tokai.ac.jp/~kohzaki_lab/

    • Related Report
      2011 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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