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Development of Thermal Barrier Coating System with an intermediate layer containing MoSi2 with Superior Thermal Cyclic Properties

Research Project

Project/Area Number 23560863
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Material processing/treatments
Research InstitutionUniversity of Yamanashi

Principal Investigator

SONOYA Keiji  山梨大学, 医学工学総合研究部, 教授 (80550805)

Co-Investigator(Kenkyū-buntansha) ISHIDA Kazuyoshi  山梨大学, 大学院医学工学総合研究部, 準教授 (70324176)
NAKAMURA Masanobu  山梨大学, 大学院医学工学総合研究部, 助手 (00155855)
Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2013: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2012: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2011: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
KeywordsTBC / プラズマ溶射 / ガスタービン / 自己修復 / 熱サイクル特性 / 高温酸化 / 遮熱溶射 / 遮熱効果 / 酸化 / 断熱溶射皮膜 / MoSi2 / TGO / 高温酸化特性
Research Abstract

The authors have developed the method of improving the thermal cyclic resistance for the thermal barrier coating system that is deposited on gas turbine components. Conventional thermal barrier coating consists of duplex system, top coating and bond coating. The developed system has a protective intermediate layer of MoSi2 for preventing oxidation of the bond coating, Conventional duplex plasma sprayed coating was delaminated after 20 thermal cycles. On the other hand, the developed triple layered coating system was not delaminated up to 60 cycles. The reason of the enhanced resistance to thermal cycles for the developed triple layered coating system is that the MoSi2 layer existing between the top coating and the bond coating has the self-repairing property. MoSi2 oxidizes to form SiO2 which seals the cracks and pores formed between the top coating and the bond coating.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (14 results)

All 2014 2013 2012 2011 Other

All Journal Article (2 results) (of which Peer Reviewed: 1 results) Presentation (7 results) Book (2 results) Remarks (3 results)

  • [Journal Article] 耐熱性プラズマ溶射皮膜の熱サイクル特性に及ぼす基材の影響2011

    • Author(s)
      園家啓嗣, 砂原宏光, 中村正信, 石田和義
    • Journal Title

      溶射

      Volume: Vol.48, No.4 Pages: 162-167

    • NAID

      10029483899

    • Related Report
      2013 Final Research Report
  • [Journal Article] 耐熱性プラズマ溶射皮膜の熱サイクル特性に及ぼす基材の影響2011

    • Author(s)
      園家啓嗣、砂原宏光、中村正信、石田和義
    • Journal Title

      溶射

      Volume: 48 Pages: 162-167

    • NAID

      10029483899

    • Related Report
      2011 Research-status Report
    • Peer Reviewed
  • [Presentation] Development of thermal barrier coating system with an intermediate layer containing MoSi2 with superior thermal cyclic properties2014

    • Author(s)
      K.SONOYA, M.Nakamura and M.SEKINE
    • Organizer
      The proceedings of 2014 IEEE 8^<th> international power engineering and optimization conference
    • Place of Presentation
      Lagkawi, Malaysia
    • Related Report
      2013 Final Research Report
  • [Presentation] Development of thermal barrier coating system with an MoSi2 with superior thermal cyclic properties2014

    • Author(s)
      Keiji SONOYA
    • Organizer
      IEEE
    • Place of Presentation
      Langkawi , Malaysia
    • Related Report
      2013 Annual Research Report
  • [Presentation] ガスタービン用新遮熱溶射皮膜の評価2013

    • Author(s)
      園家 啓嗣
    • Organizer
      日本機械学会
    • Place of Presentation
      山梨大学、山梨県
    • Related Report
      2013 Annual Research Report
  • [Presentation] ピストンの遮熱溶射技術の開発2013

    • Author(s)
      園家啓嗣、関根優志
    • Organizer
      機械学会
    • Place of Presentation
      首都大学東京(東京都)
    • Related Report
      2012 Research-status Report
  • [Presentation] 高温部材における耐熱溶射皮膜の評価2013

    • Author(s)
      園家啓嗣、杉本知弘
    • Organizer
      機械学会
    • Place of Presentation
      首都大学東京(東京都)
    • Related Report
      2012 Research-status Report
  • [Presentation] Assessment of the microstructure of the self-fluxed alloy sprayed coatings re-melted by high frequency induction heating2012

    • Author(s)
      Keiji Sonoya
    • Organizer
      第5回アジア溶射会議(ATSC2012)
    • Place of Presentation
      つくば国際会議場(つくば市)
    • Related Report
      2012 Research-status Report
  • [Presentation] 耐熱溶射皮膜の熱サイクル特性に及ぼす基材の影響2011

    • Author(s)
      園家啓嗣、砂原宏光、中村正信、石田和義
    • Organizer
      日本溶射学会
    • Place of Presentation
      たかつガーデン(大阪市)
    • Related Report
      2011 Research-status Report
  • [Book] 溶射技術とその応用2013

    • Author(s)
      園家啓嗣
    • Total Pages
      154
    • Publisher
      コロナ社
    • Related Report
      2013 Final Research Report
  • [Book] 溶射技術とその応用2013

    • Author(s)
      園家 啓嗣
    • Total Pages
      158
    • Publisher
      コロナ社
    • Related Report
      2013 Annual Research Report
  • [Remarks]

    • URL

      http://www.ms.yamanashi.ac.jp/lab/sonoya/HP/

    • Related Report
      2013 Final Research Report
  • [Remarks] 山梨大学 工学部 機械システム工学科 園家研究室

    • URL

      http://www.ms.yamanashi.ac.jp/lab/sonoya/HP/

    • Related Report
      2013 Annual Research Report
  • [Remarks]

    • URL

      http://www.ms.yamanashi.ac.jp/lab/sonoya/HP/

    • Related Report
      2011 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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