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Compound surface-modification technique combined DLC film coating and martensitic trasnformation with dispersed-precipitated carbonitrides

Research Project

Project/Area Number 23560881
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Material processing/treatments
Research InstitutionSendai National College of Technology

Principal Investigator

WATANABE Youichi  仙台高等専門学校, マテリアル環境工学科, 客員教授 (60515154)

Co-Investigator(Kenkyū-buntansha) KUMAGAI Susumu  仙台高等専門学校, マテリアル環境工学科, 准教授 (30390389)
ASADA Kaku  仙台高等専門学校, マテリアル環境工学科, 教授 (20300519)
Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2013: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2012: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Fiscal Year 2011: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords表面改質 / 鉄鋼 / 浸炭窒化 / 窒素 / DLC / 炭窒化物
Research Abstract

A hybrid surface-modification technique with a combination of vacuum carbonitrided martensitic-transformation and a DLC film coating was investigated using Cr-Mo steel designed for carbonitriding to high nitrogen content.
Very fine martensite having solute-nitrogen, retained austenite, dispersed-precipitated CrN, Fe4N and Fe3C, was obtained by vacuum-carbonitrided-quenching of the Cr-Mo steel.
The results of a roller-pitting fatigue test show that each of a DL film (deposited by linear-ion-source:LIS method), a Si-doped DLC film coating and nitrogen-implantation (performed by plasma-based ion implantation; PBII, and deposition; PBIID methods) improve the pitting endurance of the steel vacuum carbonitrided with a nitrogen content of 0.41-0.55%, especially under a Hertz's pressure (Pmax) of more than 4.2GPa.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (19 results)

All 2014 2013 2012 Other

All Journal Article (8 results) (of which Peer Reviewed: 5 results) Presentation (11 results) (of which Invited: 5 results)

  • [Journal Article] 塩浴軟窒化処理したS15C鋼の化合物層形成プロセス2014

    • Author(s)
      平井勇也, 渡邊陽一, 高木眞一
    • Journal Title

      熱処理

      Volume: 第54巻 Pages: 1-2

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] 熱処理シミュレーション利用の現状と将来2014

    • Author(s)
      渡邊陽一
    • Journal Title

      素形材

      Volume: 第55巻 Pages: 42-49

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
  • [Journal Article] 塩浴軟窒化処理したS15C鋼の化合物層形成プロセス2014

    • Author(s)
      平井勇也,渡邊陽一,高木眞一
    • Journal Title

      熱処理

      Volume: 54 Pages: 1-2

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 自動車における熱処理の現状と今後の展開2013

    • Author(s)
      渡邊陽一
    • Journal Title

      Mechanical Surface Tech

      Volume: 第10巻 Pages: 14-17

    • Related Report
      2013 Final Research Report
  • [Journal Article] 真空浸炭窒化した高強度歯車用鋼のプラズマイオン注入成膜法を用いた表面改質による疲労特性の改善2013

    • Author(s)
      濱本浩行, 星野新一, 渡邊陽一
    • Journal Title

      日本パーカライジング技報

      Volume: 第25号 Pages: 29-35

    • Related Report
      2013 Final Research Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] ガス窒化処理における温度‐窒化ポテンシャル図に及ぼす合金成分の影響2013

    • Author(s)
      平岡泰, 牟田口誉晃, 星野新一, 渡邊陽一
    • Journal Title

      日本パーカライジング技報

      Volume: 第25号 Pages: 56-63

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] 自動車における熱処理の現状と今後の展開2013

    • Author(s)
      渡邊陽一
    • Journal Title

      Mecahnical Surface Tech

      Volume: 10 Pages: 14-17

    • Related Report
      2013 Annual Research Report
  • [Journal Article] ガス窒化処理における温度-窒化ポテンシャル図に及ぼす合金元素の影響2013

    • Author(s)
      平岡 泰,牟田口誉晃,星野新一,渡邊陽一
    • Journal Title

      日本パーカライジング技報

      Volume: 第25号 Pages: 56-63

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Presentation] Improvement of Contact-fatigue Properties of High-strength Low-alloy steel by Hybrid Technologies Combining Vacuum Carbonitriding and Diamond-like-carbon-film Coating2014

    • Author(s)
      Youichi WATANABE
    • Organizer
      21^<st> IFHTSE Congress in Munich
    • Place of Presentation
      Germany
    • Related Report
      2013 Final Research Report
    • Invited
  • [Presentation] Improvement of Contact-fatigue Properties of High-strength Low-alloy Steel by Hybrid Technologies Combining Vacuum Carbonitriding and Diamond-like-carbon-film Coating2014

    • Author(s)
      Youichi Watanabe
    • Organizer
      21st IFHTSE Congress in Munich, Germany
    • Place of Presentation
      ミュンヘン,ドイツ
    • Related Report
      2013 Annual Research Report
    • Invited
  • [Presentation] 窒化処理を施した歯車用鋼材の表面組織2013

    • Author(s)
      北村勇樹, 鈴木理史, 浅田格, 熊谷進, 渡邊陽一
    • Organizer
      第18回高専シンポジウムin仙台
    • Place of Presentation
      仙台高専名取キャンパス
    • Year and Date
      2013-01-26
    • Related Report
      2013 Final Research Report
  • [Presentation] 高濃度浸炭あるいは真空浸炭窒化焼入れ後DLCコーティング複合処理によるCr-Mo鋼の面圧疲れ特性改善2013

    • Author(s)
      渡邊陽一
    • Organizer
      日本熱処理技術協会秋季講演大会
    • Place of Presentation
      名城大学
    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Invited
  • [Presentation] 実用Cr含有鋼のガス窒化における浸窒機構の研究2013

    • Author(s)
      鈴木理史, 渡邊陽一, 熊谷進, 浅田格
    • Organizer
      日本熱処理技術協会春季講演大会
    • Place of Presentation
      東京工業大学
    • Related Report
      2013 Annual Research Report 2013 Final Research Report
  • [Presentation] Surface-modification technologies for improving rolling-contact fatigue strength of automotive-gear steel2012

    • Author(s)
      Youichi WATANABE
    • Organizer
      20^<th> Congress of IFHTSE
    • Place of Presentation
      Beijing, China
    • Related Report
      2013 Final Research Report
    • Invited
  • [Presentation] Surface-modification technologies for improving rolling-contact fatigue strength of automotive-gear steel2012

    • Author(s)
      Youichi Watanabe
    • Organizer
      20th Congress of International Federation for Heat Treatment and Surface Engineering
    • Place of Presentation
      Beijing,China
    • Related Report
      2012 Research-status Report
    • Invited
  • [Presentation] 真空浸炭窒化後プラズマイオン注入成膜法により表面改質処理した高強度歯車用鋼の疲労特性2012

    • Author(s)
      濱本浩行,渡邊陽一,星野新一,中村翔,遠藤寛季
    • Organizer
      第74回日本熱処理技術協会講演大会
    • Place of Presentation
      関西大学
    • Related Report
      2012 Research-status Report
  • [Presentation] ガス窒化により形成される表面化合物層に及ぼす鋼材炭素量の影響2012

    • Author(s)
      平岡泰,渡邊陽一
    • Organizer
      第74回日本熱処理技術協会講演大会
    • Place of Presentation
      関西大学
    • Related Report
      2012 Research-status Report
  • [Presentation] 鋼への複合表面改質による面圧強度の改善

    • Author(s)
      渡邊陽一
    • Organizer
      神奈川県ものづくり技術交流会,大学/産技C連携,横浜国立大学グリーンマテリアルイノベーション(GMI)-研究拠点「超寿命材料研究フォーラム」
    • Place of Presentation
      神奈川県産業技術センター
    • Related Report
      2013 Annual Research Report
  • [Presentation] 窒化処理を施した歯車用鋼材の表面組織

    • Author(s)
      北村勇樹,鈴木理史,浅田格,熊谷進,渡邊陽一
    • Organizer
      第18回高専シンポジウムin仙台
    • Place of Presentation
      仙台高等専門学校名取キャンパス
    • Related Report
      2012 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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