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Developing innovative lightweight materials using tandem twin roll-casting process

Research Project

Project/Area Number 23560892
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Metal making engineering
Research InstitutionGunma University

Principal Investigator

WATARI HISAKI  群馬大学, 理工学研究院, 教授 (90210971)

Co-Investigator(Kenkyū-buntansha) YAMAZAKI Takanori  小山工業高等専門学校, 機械工学科, 助教 (80342476)
Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2013: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2012: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2011: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywordsマグネシウム合金 / ロールキャスティング / 半溶融・半凝固 / 塑性加工 / 軽量材料 / クラッド材料 / 急冷凝固 / 双ロール法 / マグネシウム / 温間成形
Research Abstract

It has been found that developing innovative lightweight materials using a tandem twin roll-caster was possible. A two layered material, Al/Mg alloys as well as a three layered material, Al/Mg/Al alloys were fabricated in the present study. A high tensile Mg alloy which contains relatively high aluminum content (weight ratio of Aluminum was 9 to 12 percent) was used as a core material of the clad. It has already been shown that AZ121 which contains 12 percents aluminum has a tensile stress of the 420MPa, and a 0.2 percent proof stress of 380MPa. As a result of analysis of the cladded interface, there is a mixed layer composed of intermetallic compounds of 15micron meters in the interface. Also, intermetallic compounds Al3Mg2 as well as Mg17Al12 were detected by EDSD analysis. A 90 degrees bending test was performed to examine the connection of the different materials. It has been clarified that the interface could be successfully cladded, due to a result of 90 degrees bending test.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (27 results)

All 2014 2013 2012 2011

All Journal Article (13 results) (of which Peer Reviewed: 13 results) Presentation (14 results)

  • [Journal Article] Casting of high aluminum content Mg alloy strips by a horizontal twin roll caster2013

    • Author(s)
      Hideto Harada, Shin-ichi Nishida, Masaaki Endo, Hisaki Watari
    • Journal Title

      Metallugical and Materials Transaction B

      Volume: Vol. 9913 Pages: 1-11

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] 横型タンデム双ロールキャスターによるAl/Mgクラッド材料の製造2013

    • Author(s)
      原田英人, 遠藤正樹, 中村慎, 西田進一, 渡利久規, 羽賀俊雄
    • Journal Title

      日本機械学会論文集(A特,M&P2012)

      Volume: 79-804 Pages: 1147-1151

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Casting of high aluminum content Mg alloys strip by a horizontal twin roll caster2013

    • Author(s)
      Hideto Harada, Shin-ichi Nishida, Endo Masaki, Hisaki Watari
    • Journal Title

      Metallurgical and Materials Transactions B

      Volume: 9913 Pages: 1-11

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 横型タンデム双ロールキャスターによるAl/Mgクラッド材の製造2013

    • Author(s)
      原田英人,遠藤正樹,中村慎,西田進一,渡利久規,羽賀俊雄
    • Journal Title

      日本機械学会論文集(A特:M&P2012)

      Volume: 79、804 Pages: 1147-1151

    • NAID

      130003374704

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of high aluminum contents Mg alloys by twin roll casting process2012

    • Author(s)
      Hideto Harada, Takayuki Nagumo, Masaaki Endo, Hisaki Watari
    • Journal Title

      International Journal of Mechanical and Industrial Engineering

      Volume: Vol.6 Pages: 187-190

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Roll casting of clad strip2012

    • Author(s)
      Toshio Haga, Ryosuke Nakamura, Shinji Kumai, Hisaki Watari
    • Journal Title

      Materials Science Forum

      Volume: Vols. 70-709 Pages: 1152-1157

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of high aluminum contents Mg alloys by twin roll casting process2012

    • Author(s)
      H.Harada, S.Nishida, T.Nagumo, M. Endo, H.Watari
    • Journal Title

      International Journal of Mechanical and Industrial Engineering

      Volume: Volume 6 Pages: 187-190

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Roll Casting of Clad Strip, Materials Science Forun2012

    • Author(s)
      T. Haga, R.Nakamura, S. Kumai, H.Watari
    • Journal Title

      Materials Science Forun

      Volume: Vols. 706-709 Pages: 1152-1157

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Roll Casting of Aluminum Alloy Strip by a Single Roll Caster Equipped with a Scraper2012

    • Author(s)
      T. Haga, K. Akitsu, S. Kumai and H. Wtari
    • Journal Title

      Advanced Materials Research

      Volume: Vol. 445 Pages: 307-312

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Single Roll Caster Equipped with a Scraper2012

    • Author(s)
      T. Haga, K. Akitsu, K. Kamakura, S. Kumai and H. Watari
    • Journal Title

      Key Engineering Materials

      Volume: Vols.504-506 Pages: 1234-1248

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effect of Si on AA5182 Strip Cast by a High Speed Twin Roll Caster2012

    • Author(s)
      T. Haga, K. Komeda, K. Matsuoka, S. Kumai and H. Watari
    • Journal Title

      Applied Mechanics and Materials

      Volume: Vols. 184-185 Pages: 834-837

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effects of aluminum contents on on plastic formability of wought Mg alloysheet pridcued by twin roll casting2011

    • Author(s)
      Hisaki Watari, Takayuki Nagumo, Mayumi Suzuki, Toshio Haga, Keith Davey and Nobuhiro Koga
    • Journal Title

      Materials Science Forum

      Volume: Vols. 675-677 Pages: 667-670

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Aluminum Content on Plastic Formability of Wrought Mg Alloy Sheet Produced by Twin-roll Casting Process2011

    • Author(s)
      Hisaki Watari, Yoshimasa Nishio, Mayumi Suzuki, Toshio Haga, Keith Davey and Nobuhiro Koga
    • Journal Title

      Materials Science Forum

      Volume: Vols. 675-677 Pages: 667-670

    • Related Report
      2011 Research-status Report
    • Peer Reviewed
  • [Presentation] 横型タンデム双ロールキャスターで製造したAl/Mg/Alクラッド材の接合界面と微細構造2014

    • Author(s)
      赤池勇樹, 原田英人, 李華君, 西田進一, 渡利久規
    • Organizer
      軽金属学会総会講演会
    • Place of Presentation
      日本(広島大学)
    • Related Report
      2013 Final Research Report
  • [Presentation] 横型タンデム双ロールキャスターで製造したAl/Mg/Alクラッド材の接合界面と微細組織2014

    • Author(s)
      赤池勇樹,原田英人,李華君,鈴木真由美,西田進一,渡利久規
    • Organizer
      軽金属学会
    • Place of Presentation
      広島
    • Related Report
      2013 Annual Research Report
  • [Presentation] Solidification, heat transfer analysis of AZ91D cast strip by using twin roll caster2013

    • Author(s)
      Hideto Harada, Takayuki Nagfumo, Shin-ichi Nishida, Masaaki Endo, Hisaki Watari, Toshio Haga
    • Organizer
      8^<th> Pacific Rim International congress on advanced materials and processing (PRICM-8)
    • Place of Presentation
      USA(Hawai)
    • Related Report
      2013 Final Research Report
  • [Presentation] Solidification heat transfer analysis of AZ91D cast strip by using a horizontal twin roll caster2013

    • Author(s)
      Hideto Harada, Takayuki Nagumo, Masaki Endo, Shi-ichi Nishida, Hisaki Watari, Toshio Haga
    • Organizer
      8th Pacific Rim International Congress on Advanced Materials and Processing (PRICM-8)
    • Place of Presentation
      Hawai, USA
    • Related Report
      2013 Annual Research Report
  • [Presentation] 横型双ロールキャスターによるAl/Mgクラッド材の製造2012

    • Author(s)
      原田英人, 南雲隆幸, 遠藤正樹, 西田進一, 渡利久規
    • Organizer
      日本機械学会関東支部第18回総会講演会
    • Place of Presentation
      日本(日本大学生産工学部津田沼キャンパス)
    • Year and Date
      2012-03-10
    • Related Report
      2013 Final Research Report
  • [Presentation] 横型双ロールキャスターによるAl/Mgクラッド材の製造2012

    • Author(s)
      原田英人, 遠藤正樹, 狩野達弘, 西田進一, 渡利久規
    • Organizer
      19^<th> Symposium on Microjoining and Assembly Technology in Electoronics
    • Place of Presentation
      日本(パシフィコ横浜)
    • Related Report
      2013 Final Research Report
  • [Presentation] Casting of high aluminum content Mg alloys by a horizontal twin roll caster2012

    • Author(s)
      Hideto Harada, Shin-ichi Nishida, Keisuke Fujikura, Masaaki Endo, Yuta Yamamoto, Makoto Nakamura, Hisaki Watari
    • Organizer
      15^<th> International conference on advances in materials & processing technology (AMPT2012)
    • Place of Presentation
      Australia(University of Wollomgong)
    • Related Report
      2013 Final Research Report
  • [Presentation] 横型双ロールキャスターによるAl/Mgクラッド材の製造2012

    • Author(s)
      原田英人, 遠藤正樹, 狩野達弘, 西田進一, 渡利久規
    • Organizer
      日本機械学会機械材料展材料加工部門第20回機械材料・材料加工技術講演会M&P2012
    • Place of Presentation
      日本(大阪工大)
    • Related Report
      2013 Final Research Report
  • [Presentation] 横型双ロールキャスターによるAl/Mgクラッド材の製造2012

    • Author(s)
      原田英人,遠藤正樹,狩野達広,西田進一,渡利久規
    • Organizer
      19th Symposium on Microjoinig and Assembly Technology in Electronics
    • Place of Presentation
      日本(パシフィコ横浜)
    • Related Report
      2012 Research-status Report
  • [Presentation] Rolling of high aluminum content Mg alloys using a horizontal twin roll caster2012

    • Author(s)
      Hideto Harada, Masaki Endo, Shinichi Nishida, Hisaki Watari
    • Organizer
      5th International Conference on Advanced Science and Technology for Materials and Measurement(ICA3M)
    • Place of Presentation
      中国(瀋陽化工大学)
    • Related Report
      2012 Research-status Report
  • [Presentation] Casting of high aluminum content Mg alloys by a horizontal twin roll caster2012

    • Author(s)
      Hideto Harada, Shinichi Nishida, Keisuke Fujikura, Endo Masaki, Yuya Yamamoto, Makoto Nakamura, Ikuo Syoji, Hisaki Watari
    • Organizer
      15th International Conference on Adovences in Materials & Processing Technologies(AMPT2012)
    • Place of Presentation
      Australia(University of Wollongong)
    • Related Report
      2012 Research-status Report
  • [Presentation] 横型タンデム双ロールキャスターによるAl/Mgクラッド材の製造2012

    • Author(s)
      原田英人,遠藤正樹,中村慎,西田進一,渡利久規,羽賀俊雄
    • Organizer
      日本機械学会 機械材料・材料加工部門第20回機械材料・材料加工技術講演会 M&P2012
    • Place of Presentation
      日本(大阪工大)
    • Related Report
      2012 Research-status Report
  • [Presentation] 横型双ロールキャスターによる高アルミニウム含有Mg合金展伸材の製造2012

    • Author(s)
      原田英人,南雲隆幸,遠藤正樹,西田進一,渡利久規
    • Organizer
      日本機械学会関東支部第18期総会講演会
    • Place of Presentation
      日本大学生産工学部津田沼キャンパス
    • Related Report
      2011 Research-status Report
  • [Presentation] FABRICATION OF WROUGHT MAGNESIUM ALLOYS WITH HIGH ALUMINUM CONTENTS BY USING STRIP CASTING TECHNOLOGY2011

    • Author(s)
      H. WATARI, T. Nagumo, M. Suzuki, T. Haga, N. Koga
    • Organizer
      International Conference on Processing & Manufacturing of Advanced Materials 2011 (THERMEC )(招待講演)
    • Place of Presentation
      Quevec, Canada
    • Related Report
      2011 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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