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New Shearing by Moving Tool in In-plane Direction

Research Project

Project/Area Number 23656100
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionThe University of Electro-Communications

Principal Investigator

MURATA Makoto  電気通信大学, 大学院・情報理工学研究科, 教授 (10106883)

Co-Investigator(Kenkyū-buntansha) KUBOKI Takashi  電気通信大学, 大学院・情報理工学研究科, 准教授 (90361823)
Project Period (FY) 2011 – 2012
Project Status Completed (Fiscal Year 2012)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2012: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2011: ¥3,250,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥750,000)
Keywords塑性加工 / 板材 / せん断 / 工具傾斜角 / クリアランス / 有限要素法 / フレキシブルな形状 / 有限要素解析
Research Abstract

The author proposed a new sharing method by moving tool in the in-plane direction for sheet metal compared with the conventional shearing. A series of experiments has been carried out to compare new shearing with the conventional shearing. Shearing force and shearing surface were discussed in various shearing methods. In order to investigate the mechanism of new shearing, simulations were carried out by the finite element method. The effects of tool angle, clearance, thickness of sheet, shearing force and surface have been discussed.The new shearing was compared with conventional and repetitive vertical shearing, and shearing force and surface were examined. The highly accurate shearing surface was obtained by small shearing force on the new shearing.When the tool angles are 20~40 degrees and the clearance is 0mm, excellent shearing surface isobtained. When the thickness and material of sheet metal are determined, shearing force is calculated. The report becomes an indicator and new shearing machine will be created with the principle. The prototype shearing machine was made on Computer Numerical Control and sheet metal shared to various shapes. Therefore new shearing machine is possible to be made by this study.

Report

(3 results)
  • 2012 Annual Research Report   Final Research Report ( PDF )
  • 2011 Research-status Report
  • Research Products

    (11 results)

All 2012 2011 Other

All Journal Article (4 results) (of which Peer Reviewed: 4 results) Presentation (6 results) Remarks (1 results)

  • [Journal Article] Effect of clearance on new shearing method with horizontal tool movement of 1100 aluminum sheet2011

    • Author(s)
      Datao Lu, Murata Makoto, Kuboki Takashi
    • Journal Title

      Int J Adv Manuf Technol

      Volume: Vol.57 Pages: 647-653

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] 工具を水平方向に移動させる新しいせん断加工と従来のせん断との加工力および切口面の比較2011

    • Author(s)
      路大涛,村田眞,久保木孝,金英俊(アマダ)
    • Journal Title

      軽金属学会誌

      Volume: 第61巻,第3号 Pages: 100-106

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] 工具を水平に移動させる新しいせん断加工と従来のせん断加工との加工力および切口面の比較2011

    • Author(s)
      路大 涛,村田 眞,久保木 孝
    • Journal Title

      軽金属

      Volume: 第61巻 Pages: 100-106

    • Related Report
      2011 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effect of clearance on new shearing method with horizontal tool movement of 1100 aluminum sheet2011

    • Author(s)
      Datao Lu, Makoto Murata,Takashi Kuboki
    • Journal Title

      Int.Adv Manuf Technol

      Volume: Vol.57 Pages: 647-653

    • Related Report
      2011 Research-status Report
    • Peer Reviewed
  • [Presentation] せん断加工条件が複 合材の切断面に及ぼす影響2012

    • Author(s)
      佐藤駿,久保木孝
    • Organizer
      日本塑性加工学会 第63回塑性加工連合講演会
    • Place of Presentation
      北九州国際会議場,西日本 総合展示場 AIM
    • Related Report
      2012 Final Research Report
  • [Presentation] せん断加工条件が複合材の切断面性状に及ぼす影響2012

    • Author(s)
      佐藤 駿
    • Organizer
      日本塑性加工学会 秋季連合講演会
    • Place of Presentation
      北九州市、西日本産業貿易コンベンション協会
    • Related Report
      2012 Annual Research Report
  • [Presentation] 板材の新しいせん断加工における 切断特性の解析および実験的検討2011

    • Author(s)
      路大涛,村田眞,久保木孝,金英俊
    • Organizer
      日本 塑性加工学会,第62回塑性加工連合講演会
    • Place of Presentation
      ホテル日航豊橋
    • Related Report
      2012 Final Research Report
  • [Presentation] 板材の新しいせん断加工における 変形挙動の解析および実験的検討2011

    • Author(s)
      路大涛,村田眞,久保木孝,金英俊
    • Organizer
      軽金属学会,第120回春期大会講演会
    • Place of Presentation
      名古屋大学
    • Related Report
      2012 Final Research Report
  • [Presentation] 板材の新しいせん断加工における変形挙動の解析および実験的検討2011

    • Author(s)
      路 大涛,村田 眞,久保木 孝
    • Organizer
      軽金属学会
    • Place of Presentation
      名古屋大学
    • Related Report
      2011 Research-status Report
  • [Presentation] 板材の新しいせん断加工における切断特性の解析および実験的検討2011

    • Author(s)
      路 大涛,村田 眞,久保木 孝
    • Organizer
      日本塑性加工学会
    • Place of Presentation
      ホテル日航豊橋
    • Related Report
      2011 Research-status Report
  • [Remarks] 村田・久保木研究室

    • URL

      http://www.mt.mce.uec.ac.jp/index.html

    • Related Report
      2012 Final Research Report

URL: 

Published: 2011-08-05   Modified: 2019-07-29  

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