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In-process Control of Distribution of Weld Residual Stress and Improvement of Structural Soundness

Research Project

Project/Area Number 23760096
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Materials/Mechanics of materials
Research InstitutionOsaka University

Principal Investigator

OKANO Shigetaka  大阪大学, 大学院・工学研究科, 特任助教 (00467531)

Project Period (FY) 2011 – 2012
Project Status Completed (Fiscal Year 2012)
Budget Amount *help
¥3,510,000 (Direct Cost: ¥2,700,000、Indirect Cost: ¥810,000)
Fiscal Year 2012: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2011: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywordsインプロセス制御 / 溶接残留応力 / 後方冷却法 / 非破壊応力計測 / 数値シミュレーション / 封止溶接 / 破壊力学パラメータ / 構造健全性評価 / 固有ひずみ / (準)非破壊応力計測 / 構造健全性 / 材料設計・プロセス・物性・評価 / 残留応力
Research Abstract

In-process control welding with a trailing heat-sink for reducing welding-induced residual stress was developed. The effect of cooling conditions on the reduction of residual stress was investigated by numerical simulation. After that, the reduction of residual stress was verified quantitatively by measurement experiment. Furthermore, appropriate seal welding conditions for controlling weld residual stress at the remaining crack tip regionwas theoretically and analytically derived. In addition, using the fracture mechanics parameter, the usefulness of control of weld residual stress distribution for improving the structural soundness at repair weld was clarified.

Report

(3 results)
  • 2012 Annual Research Report   Final Research Report ( PDF )
  • 2011 Research-status Report
  • Research Products

    (27 results)

All 2013 2012 2011

All Journal Article (11 results) (of which Peer Reviewed: 11 results) Presentation (16 results)

  • [Journal Article] Effect of Seal Welding Conditions on Residual Stress Field and FractureMechanics Parameter around Remaining Crack2013

    • Author(s)
      M. Mochizuki, S. Okanoa n d K. Torigata
    • Journal Title

      Proceedings of the 2013 ASME Pressure Vessels and Piping Conference, American Society of Mechanics Engineers, PVP2013-98069(2013).

      Volume: (印刷中)

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] M i t i g a t i o n o f Welding-induced Tensile Residual Stress at Surface of Heavy Section Plate by In-Process Control Welding with Trailing-Heat Sink2013

    • Author(s)
      S. Okanoa n d M. Mochizuki
    • Journal Title

      Proceedings of the 2013 ASME Pressure Vessels and Piping Conference, American Society of Mechanics Engineers, PVP2013-98071(2013).

      Volume: (印刷中)

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] 溶接残留応力場における主応力の変化に関する考察2013

    • Author(s)
      辻明宏、橋本匡史、岡野成威、望月正人
    • Journal Title

      材料

      Volume: (印刷中)

    • NAID

      130003367194

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] Semi-Destructive Method for Evaluation of Local Mechanical Properties in Notch-Tip Region using Indentation Technique2013

    • Author(s)
      M. Miyabe, M. Iyota, S. Okanoand M. Mochizuki
    • Journal Title

      Quarterly Journal of the Japan Welding Society

      Volume: (印刷中)

    • NAID

      130004445744

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] EFFECT OF SEAL WELDING CONDITIONS ON RESIDUAL STRESS FIELD AND FRACTURE MECHANICS PARAMETER AROUND REMAINING CRACK2013

    • Author(s)
      M. Mochizuki, S. Okano and K. Torigata
    • Journal Title

      Proceedings of the 2013 ASME Pressure Vessels and Piping Conference, American Society of Mechanical Engineers

      Volume: PVP2013-98069 Pages: 1-9

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] MITIGATION OF WELDING-INDUCED TENSILE RESIDUAL STRESS AT SURFACE OF HEAVY SECTION PLATE BY IN-PROCESS CONTROL WELDING WITH TRAILING-HEAT SINK2013

    • Author(s)
      S. Okano and M. Mochizuki
    • Journal Title

      Proceedings of the 2013 ASME Pressure Vessels and Piping Conference, American Society of Mechanical Engineers

      Volume: PVP2013-98071 Pages: 1-8

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 溶接残留応力場における主応力の変化に関する考察2013

    • Author(s)
      辻明宏,橋本匡史,岡野成威,望月正人
    • Journal Title

      材料

      Volume: 第62巻

    • NAID

      130003367194

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Semi-Destructive Method for Evaluation of Local Mechanical Properties in Notch-Tip Region using Indentation Technique2013

    • Author(s)
      M. Miyabe, M. Iyota, S. Okano and M. Mochizuki
    • Journal Title

      Quarterly Journal of the Japan Welding Society

      Volume: Vol. 31

    • NAID

      130004445744

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Comparison of Weld Residual Stress Measurement Rsults in Low Alloy Welds between X-ray Diffraction Method and Stress Relief Method2012

    • Author(s)
      A. Sugahara, S. Okano, T. Hashimoto and M. Mochizuki
    • Journal Title

      Journal of Physics: Conference Series

      Volume: vol. 379(2012), No. 012053

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Welding Conditions on Reduction inAngular Distortion by Welding with a trailing Heat-Sink2012

    • Author(s)
      S. Okano, M. Mochizuki, M. Toyoda and T. Ueyama
    • Journal Title

      Science and technology of Welding & Joining

      Volume: vol. 17(2012), No. 4 Pages: 264-268

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Welding Conditions on Reduction in Angular Distortion by Welding with Trailing Heat Sink2012

    • Author(s)
      S. Okano, M. Mochizuki, M. Toyoda and T. Ueyama
    • Journal Title

      Science and Technology of Welding & Joining

      Volume: vol. 17, No. 4 Issue: 4 Pages: 264-268

    • DOI

      10.1179/1362171811y.0000000103

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Presentation] 相変態挙動の異なる溶接部におけるX線残留応力測定2013

    • Author(s)
      辻明宏、岡野成威、望月正人
    • Organizer
      応力・ひずみ測定と強度評価シンポジウム
    • Place of Presentation
      機械振興会館
    • Year and Date
      2013-01-22
    • Related Report
      2012 Final Research Report
  • [Presentation] 相変態挙動の異なる溶接部におけるX線残留応力測定2013

    • Author(s)
      辻明宏,岡野成威,望月正人
    • Organizer
      第44回 応力・ひずみ測定と強度評価シンポジウム(非破壊検査協会 応力・ひずみ測定部門委員会)
    • Place of Presentation
      機械振興会館
    • Related Report
      2012 Annual Research Report
  • [Presentation] Visualization of Machining and Welding Residual Stress Variation by Numerical Simulation in Austenitic Stainless Steel2012

    • Author(s)
      R. Ihara, S. Okano, T. Hashimoto, M. Mikami and M. Mochizuki
    • Organizer
      Visual-JW2012
    • Place of Presentation
      Hankyu Expo Park Hotel
    • Year and Date
      2012-11-29
    • Related Report
      2012 Final Research Report
  • [Presentation] 封止溶接部の残存き裂先端近傍の残留応力場および破壊力学パラメータに及ぼす溶接条件の影響2012

    • Author(s)
      鳥形啓輔、岡野成威、望月正人
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      奈良文化会館
    • Year and Date
      2012-09-27
    • Related Report
      2012 Final Research Report
  • [Presentation] 相変態が生じた溶接部のX線回折を用いた残留応力測定2012

    • Author(s)
      辻明宏、橋本匡史、岡野成威、望月正人
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      奈良文化会館
    • Year and Date
      2012-09-27
    • Related Report
      2012 Final Research Report
  • [Presentation] 封止溶接部の残存き裂先端近傍の残留応力場および破壊力学パラメータに及ぼす溶接条件の影響2012

    • Author(s)
      鳥形啓輔,岡野成威,望月正人
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      奈良県文化会館・奈良商工会議所
    • Related Report
      2012 Annual Research Report
  • [Presentation] 相変態が生じた溶接部のX線回折を用いた残留応力測定2012

    • Author(s)
      辻明宏,橋本匡史,岡野成威,望月正人
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      奈良県文化会館・奈良商工会議所
    • Related Report
      2012 Annual Research Report
  • [Presentation] Visualization of Machining and Welding Residual Stress Variation by Numerical Simulation in Austenitic Stainless Steel2012

    • Author(s)
      R. Ihara, S. Okano, T. Hashimoto, Y. Mikami and M. Mochizuki
    • Organizer
      Visual-JW 2012
    • Place of Presentation
      阪急エキスポパークホテル
    • Related Report
      2012 Annual Research Report
  • [Presentation] Comparison of Weld Residual Stress Measurement Rsults in Low Alloy Welds between X-ray Diffraction Method and Stress Relief Method2011

    • Author(s)
      A. Sugahara, S. Okano, T. Hashimoto and M. Mochizuki
    • Organizer
      ECO-Mates 2011
    • Place of Presentation
      Hankyu Expo Park Hotel
    • Year and Date
      2011-11-29
    • Related Report
      2012 Final Research Report
  • [Presentation] 厚板配管補修溶接部の残留応力の実験計測と数値解析2011

    • Author(s)
      川口明敬、伊藤真介、岡野成威、橋本匡史、望月正人
    • Organizer
      溶接構造シンポジウム2011
    • Place of Presentation
      大阪大学
    • Year and Date
      2011-11-15
    • Related Report
      2012 Final Research Report
  • [Presentation] X線残留応力測定法の低合金鋼溶接部への適用に関する検討2011

    • Author(s)
      菅原旭、岡野成威、橋本匡史、望月正人
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      皇學館大学
    • Year and Date
      2011-09-09
    • Related Report
      2012 Final Research Report
  • [Presentation] アルミニウム合金A5083溶接部のX線回折を用いたザ流応力測定2011

    • Author(s)
      辻明宏、菅原旭、橋本匡史、岡野成威、望月正人
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      皇學館大学
    • Year and Date
      2011-09-09
    • Related Report
      2012 Final Research Report
  • [Presentation] X線残留応力測定法の低合金鋼溶接部への適用に関する検討2011

    • Author(s)
      菅原旭,岡野成威,橋本匡史,望月正人
    • Organizer
      溶接学会2011秋季全国大会
    • Place of Presentation
      皇學館大学伊勢キャンパス
    • Related Report
      2011 Research-status Report
  • [Presentation] アルミニウム合金A5083溶接部のX線回折を用いた残留応力測定2011

    • Author(s)
      辻明宏,菅原旭,橋本匡史,岡野成威,望月正人
    • Organizer
      溶接学会2011秋季全国大会
    • Place of Presentation
      皇學館大学伊勢キャンパス
    • Related Report
      2011 Research-status Report
  • [Presentation] 厚板配管補修溶接部の残留応力の実験計測と数値解析2011

    • Author(s)
      川口明敬,伊藤真介,岡野成威,橋本匡史,望月正人
    • Organizer
      溶接構造シンポジウム2011
    • Place of Presentation
      大阪大学銀杏会館
    • Related Report
      2011 Research-status Report
  • [Presentation] Comparison of Residual Stress Measurement in Low Alloy Welds between X-Ray Diffraction Method and Stress Relief Method2011

    • Author(s)
      A. Sugahara, S. Okano, T. Hashimoto and M. Mochizuki
    • Organizer
      International Symposium on Materials Science and Innovation for Sustainable Society (ECO-MATES 2011)
    • Place of Presentation
      ホテル阪急エキスポパーク
    • Related Report
      2011 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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