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Development of pit initiation mechanism from MnS inclusions in stainless steel and new principles for improving pitting resistance

Research Project

Project/Area Number 24246118
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionTohoku University

Principal Investigator

HARA NOBUYOSHI  東北大学, 工学(系)研究科(研究院), 教授 (40111257)

Co-Investigator(Kenkyū-buntansha) MUTO Izumi  東北大学, 大学院工学研究科, 教授 (20400278)
SUGAWARA Yu  東北大学, 大学院工学研究科, 助教 (40599057)
AKAO Noboru  東北大学, 大学院工学研究科, 助手 (80222503)
Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥47,970,000 (Direct Cost: ¥36,900,000、Indirect Cost: ¥11,070,000)
Fiscal Year 2014: ¥6,760,000 (Direct Cost: ¥5,200,000、Indirect Cost: ¥1,560,000)
Fiscal Year 2013: ¥6,500,000 (Direct Cost: ¥5,000,000、Indirect Cost: ¥1,500,000)
Fiscal Year 2012: ¥34,710,000 (Direct Cost: ¥26,700,000、Indirect Cost: ¥8,010,000)
Keywordsステンレス鋼 / 孔食発生機構 / 硫化物介在物 / 耐孔食性 / コンビナトリアルアプローチ / 低温浸炭処理 / 硫化物系介在物 / 省資源 / 孔食 / マイクロ電気化学測定
Outline of Final Research Achievements

In order to improve the pitting corrosion resistance of stainless steels without the addition of a large amount of rare metals such as Cr and Mo, the mechanism of pit initiation at MnS inclusions has been examined and an new method for improving pitting resistance has been developed. While the inclusions dissolve under anodic polarization, elemental sulfur is deposited at the boundaries between the inclusions and steel matrix. The synergistic effect of the elemental sulfur and chloride ions causes the breakdown of passivity at the boundaries to form trenches, in which pit is initiated when pH and potential satisfy a critical condition of pit growth. Based on this pit initiation mechanism, the inhibition of the active dissolution of steel matrix in acidic chloride solutions seems to be beneficial. By using the combinatorial approach, it was proposed that the addition of a small amount of Sn (<1%) was effective to improve pitting resistance.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Annual Research Report
  • 2012 Annual Research Report
  • Research Products

    (31 results)

All 2015 2014 2013 2012

All Journal Article (16 results) (of which Peer Reviewed: 16 results,  Acknowledgement Compliant: 3 results,  Open Access: 1 results) Presentation (15 results) (of which Invited: 1 results)

  • [Journal Article] Microelectrochemical Aspects of Interstitial Carbon in Type 304 Stainless Steel: Improving Pitting Resistance at MnS Inclusion2015

    • Author(s)
      Aya Chiba, Shuhei Shibukawa, Izumi Muto, Takashi Doi, Kaori Kawano, Yu Sugawara, and Nobuyoshi Hara
    • Journal Title

      Journal of the Electrochemical Society

      Volume: 162 Issue: 6 Pages: C270-C278

    • DOI

      10.1149/2.0851506jes

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Microelectrochemistry of Sulfide Inclusions and Pit Initiation Mechanisms of Stainless Steels2015

    • Author(s)
      千葉 亜耶、武藤 泉、菅原 優、原 信義
    • Journal Title

      Hyomen Kagaku

      Volume: 36 Issue: 1 Pages: 18-23

    • DOI

      10.1380/jsssj.36.18

    • NAID

      130004785071

    • ISSN
      0388-5321, 1881-4743
    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Direct Observation of Pit Initiation Process on Type 304 Stainless Steel2014

    • Author(s)
      Aya Chiba, Izumi Muto, Yu Sugawara, and Nobuyoshi Hara
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 55 Issue: 5 Pages: 857-860

    • DOI

      10.2320/matertrans.M2014028

    • NAID

      130004455301

    • ISSN
      1345-9678, 1347-5320
    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effects of Corrosion and Cracking of Sulfide Inclusions on Pit Initiation in Stainless Steel2014

    • Author(s)
      Naoya Shimahashi, Izumi Muto, Yu Sugawara, and Nobuyoshi Hara
    • Journal Title

      Journal of the Electrochemical Society

      Volume: 161 Issue: 10 Pages: C494-C500

    • DOI

      10.1149/2.0831410jes

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Recent Progress and Future Directions in Studies on Localized Corrosion2014

    • Author(s)
      原 信義
    • Journal Title

      Zairyo-to-Kankyo

      Volume: 63 Issue: 4 Pages: 132-137

    • DOI

      10.3323/jcorr.63.132

    • NAID

      130004706009

    • ISSN
      0917-0480, 1881-9664
    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Compositional Characterization of Inclusion/Matrix Boundaries and Relation to Pit Initiation at MnS in Stainless Steel2014

    • Author(s)
      Masayuki Tohjoh, Izumi Muto, Aya Chiba, Yu Sugawara, and Nobuyoshi Hara
    • Journal Title

      ECS Transactions

      Volume: 58(38) Issue: 38 Pages: 39-45

    • DOI

      10.1149/05838.0039ecst

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Applied Stress on Dissolution Morphology and Pit Initiation Behavior of MnS Inclusion in Stainless Steel2014

    • Author(s)
      Naoya Shimahashi, Izumi Muto, Yu Sugawara, and Nobuyoshi Hara
    • Journal Title

      ECS Transactions

      Volume: 58(31) Issue: 31 Pages: 13-22

    • DOI

      10.1149/05831.0013ecst

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] The Role of Oxide Films on TiS and Ti4C2S2 Inclusions in the Pitting Corrosion Resistance of Stainless Steels2013

    • Author(s)
      Naoya Shimahashi, Izumi Muto, Yu Sugawara, Nobuyoshi Hara
    • Journal Title

      Journal of The Electrochemical Society

      Volume: 第160巻 Issue: 6 Pages: C262-C269

    • DOI

      10.1149/2.089306jes

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Pit Initiation Mechanism at MnS Inclusions in Stainless Steel: Synergistic Effect of Elemental Sulfur and Chloride Ions2013

    • Author(s)
      Aya Chiba, Yu Sugawara, Izumi Muto, and Nobuyoshi Hara
    • Journal Title

      Journal of the Electrochemical Society

      Volume: 160 Issue: 10 Pages: C511-C520

    • DOI

      10.1149/2.081310jes

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microscopic Polarization Behavior and Thermodynamic Stability of TiS and Ti4C2S2 Inclusions in Stainless Steels2013

    • Author(s)
      Naoya Shimahashi, Izumi Muto, Yu Sugawara, Nobuyoshi Hara
    • Journal Title

      ECS Transactions

      Volume: 50 Pages: 3-14

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microelectrochemical Investigation of Pit Initiation and Selective Dissolution between MnS and Stainless Steel2013

    • Author(s)
      Aya Chiba, Izumi Muto, Yu Sugawara, Nobuyoshi Hara
    • Journal Title

      ECS Transactions

      Volume: 50 Pages: 15-23

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] A Microelectrochemical System for In Situ High-Resolution Optical Microscopy : Morphological Characteristics of Pitting at MnS Inclusion in Stainless Steel2012

    • Author(s)
      Aya Chiba, Izumi Muto, Yu Sugawara, and Nobuyoshi Hara
    • Journal Title

      Journal of The Electrochemical Society

      Volume: 159 Issue: 8 Pages: C341-C350

    • DOI

      10.1149/2.054208jes

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Improvement of Pitting Corrosion Resistance of Type 316L Stainless Steel by Potentiostatic Removal of Surface MnS Inclusion2012

    • Author(s)
      Nobuyoshi Hara
    • Journal Title

      International Journal of Corrosion

      Volume: 2012 Pages: 482730-482730

    • DOI

      10.1155/2012/482730

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 鉄と鋼の不働態皮膜2012

    • Author(s)
      原 信義
    • Journal Title

      ふぇらむ

      Volume: 17 Pages: 22-27

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 孔食,介在物による腐食2012

    • Author(s)
      武藤 泉
    • Journal Title

      ふぇらむ

      Volume: 17 Pages: 31-36

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of a New Microelectrochemical Measurement System for In-situ Optical Microscopic Observation of Pit Initiation Processes2012

    • Author(s)
      Aya Chiba, Izumi Muto, Yu Sugawara, and Nobuyoshi Hara
    • Journal Title

      ECS Transactions

      Volume: 41 Issue: 25 Pages: 237-245

    • DOI

      10.1149/1.3697593

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Presentation] 低温浸炭処理によるMnS介在物起点のステンレス鋼の耐孔食性改善2015

    • Author(s)
      千葉亜耶、渋川周平、武藤 泉、土井教史、河野佳織、菅原 優、原 信義
    • Organizer
      日本鉄鋼協会 第169回春季講演大会
    • Place of Presentation
      東京大学、東京
    • Year and Date
      2015-03-18 – 2015-03-20
    • Related Report
      2014 Annual Research Report
  • [Presentation] ステンレス鋼中のMnS介在物のマイクロ電気化学特性に及ぼす大気暴露の影響2015

    • Author(s)
      千葉亜耶、武藤 泉、菅原 優、原 信義
    • Organizer
      日本鉄鋼協会 第169回春季講演大会
    • Place of Presentation
      東京大学、東京
    • Year and Date
      2015-03-18 – 2015-03-20
    • Related Report
      2014 Annual Research Report
  • [Presentation] ステンレス鋼中のMnS 介在物起点の孔食発生に及ぼす固溶炭素の影響2014

    • Author(s)
      千葉亜耶、渋川周平、武藤 泉、土井教史、河野佳織、菅原 優、原 信義
    • Organizer
      第61回材料と環境討論会
    • Place of Presentation
      米子コンベンションセンター、米子
    • Year and Date
      2014-11-26 – 2014-11-28
    • Related Report
      2014 Annual Research Report
  • [Presentation] Effect of Inclusion Size on Pit Initiation at MnS in Stainless Steel2014

    • Author(s)
      Aya Chiba, Izumi Muto, Yu, Sugawara, and Nobuyoshi Hara
    • Organizer
      226th ECS Meeting
    • Place of Presentation
      Cancun, Mexico
    • Year and Date
      2014-10-05 – 2014-10-09
    • Related Report
      2014 Annual Research Report
  • [Presentation] 鋼/介在物ヘテロ界面のマイクロ電気化学特性解明と界面ナノ構造制御による高耐食化原理の導出2014

    • Author(s)
      千葉亜耶、武藤 泉、東城雅之、菅原 優、原信義
    • Organizer
      日本鉄鋼協会 第168回秋季講演大会
    • Place of Presentation
      名古屋大学、名古屋
    • Year and Date
      2014-09-24 – 2014-09-26
    • Related Report
      2014 Annual Research Report
  • [Presentation] マイクロ電気化学セルによるMnS介在物を起点とするステンレス鋼の孔食発生に及ぼす応力の影響解明2013

    • Author(s)
      武藤 泉
    • Organizer
      材料と環境2013
    • Place of Presentation
      東京
    • Related Report
      2013 Annual Research Report
  • [Presentation] 微量S添加SUS304L中のMnS介在物のマイクロ電気化学特性2013

    • Author(s)
      東城 雅之
    • Organizer
      材料と環境2013
    • Place of Presentation
      東京
    • Related Report
      2013 Annual Research Report
  • [Presentation] ステンレス鋼におけるMnS介在物起点の孔食発生機構の解明2013

    • Author(s)
      千葉亜耶
    • Organizer
      第59回材料と環境討論会
    • Place of Presentation
      福島
    • Related Report
      2013 Annual Research Report
  • [Presentation] Compositional Characterization of Inclusion/Matrix Boundaries and Relation to Pit Initiation at MnS in Stainless Steel2013

    • Author(s)
      Masayuki Tohjoh
    • Organizer
      224th ECS Meeting
    • Place of Presentation
      United States of America, San Francisco
    • Related Report
      2013 Annual Research Report
  • [Presentation] The Role of Elemental Sulfur and Chloride Ions on Pit Initiation at MnS Inclusion in Stainless Steel2013

    • Author(s)
      Aya Chiba
    • Organizer
      224th ECS Meeting
    • Place of Presentation
      United States of America, San Francisco
    • Related Report
      2013 Annual Research Report
  • [Presentation] マイクロ電気化学計測法によるステンレス鋼の孔食発生初期におけるMnS 介在物/鋼境界部の溶解機構解析2012

    • Author(s)
      千葉亜耶
    • Organizer
      第59回材料と環境討論会
    • Place of Presentation
      旭川
    • Related Report
      2012 Annual Research Report
  • [Presentation] The Role of MnS Inclusions and Passive Films in the Initiation of Pitting Corrosion of Stainless Steels2012

    • Author(s)
      Nobuyoshi Hara
    • Organizer
      PRiME 2012
    • Place of Presentation
      Honolulu, United States of America
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] Microscopic Polarization Behavior and Thermodynamic Stability of TiS and Ti4C2S2 Inclusions in Stainless Steels2012

    • Author(s)
      Izumi Muto
    • Organizer
      PRiME 2012
    • Place of Presentation
      Honolulu, United States of America
    • Related Report
      2012 Annual Research Report
  • [Presentation] Microelectrochemical Investigation of Pit Initiation and Selective Dissolution between MnS and Stainless Steel2012

    • Author(s)
      Aya Chiba
    • Organizer
      PRiME 2012
    • Place of Presentation
      Honolulu, United States of America
    • Related Report
      2012 Annual Research Report
  • [Presentation] MnS介在物/鋼ヘテロ界面のマイクロ電気化学特性2012

    • Author(s)
      東城雅之
    • Organizer
      日本鉄鋼協会 第164回秋季講演大会
    • Place of Presentation
      松山
    • Related Report
      2012 Annual Research Report

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Published: 2013-05-15   Modified: 2019-07-29  

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