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Research on Ultra-short Pulse Electrochemical Machining using Electrostatic Induction Feeding Method

Research Project

Project/Area Number 24360051
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypePartial Multi-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionThe University of Tokyo

Principal Investigator

KUNIEDA Masanori  東京大学, 工学(系)研究科(研究院), 教授 (90178012)

Co-Investigator(Kenkyū-buntansha) MIMURA Hidekazu  東京大学, 大学院工学系研究科, 准教授 (30362651)
Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥17,550,000 (Direct Cost: ¥13,500,000、Indirect Cost: ¥4,050,000)
Fiscal Year 2014: ¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2013: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Fiscal Year 2012: ¥9,230,000 (Direct Cost: ¥7,100,000、Indirect Cost: ¥2,130,000)
Keywords電解加工 / 微細加工 / 超短パルス / 静電誘導給電 / 電気二重層 / サーボ送り制御 / 工具電極消耗 / 微細軸加工 / 放電加工 / 非接触給電
Outline of Final Research Achievements

A novel micro ECM system was developed using the electrostatic induction feeding method. With this method, since the pulse voltage is coupled to the tool electrode by capacitance, the pulse duration of the electrolytic current is determined by the rise and fall time of the voltage pulse and is thus significantly short, realizing the gap width of a couple of micrometers. A servo feed system was also developed based on the measurement of the gap voltage. The tool wear was negligibly small regardless of the bipolar pulse, of which the reason was discussed. The surface finish of micro rods machined using a block tool electrode was significantly smoother than what can be achieved by EDM.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Annual Research Report
  • 2012 Annual Research Report
  • Research Products

    (17 results)

All 2015 2014 2013 2012

All Journal Article (4 results) (of which Peer Reviewed: 4 results,  Open Access: 1 results,  Acknowledgement Compliant: 1 results) Presentation (13 results)

  • [Journal Article] 静電誘導給電法を用いた電解加工における工具電極消耗の研究2014

    • Author(s)
      真鍋彰啓、国枝正典
    • Journal Title

      電気加工学会誌

      Volume: 48 Pages: 186-193

    • NAID

      130005071789

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Micro Electrochemical Machining Using Electrostatic Induction Feeding Method2013

    • Author(s)
      Tomohiro Koyano, Masanori Kunieda
    • Journal Title

      CIRP Annals

      Volume: 62, 1 Issue: 1 Pages: 175-178

    • DOI

      10.1016/j.cirp.2013.03.107

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Electrochemical Micromachining Using Electrostatic Induction Feeding Method2012

    • Author(s)
      Tomohiro Koyano, Masanori Kunieda
    • Journal Title

      Key Engineering Materials

      Volume: Vols. 523-524 Pages: 305-309

    • DOI

      10.4028/www.scientific.net/kem.523-524.305

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Electrolysis Free Micro EDM in Water Using Electrostatic Induction Feeding Method2012

    • Author(s)
      Tomohiro Koyano, Masanori Kunieda
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 6 Issue: 6 Pages: 800-807

    • DOI

      10.1299/jamdsm.6.800

    • NAID

      130002099512

    • ISSN
      1881-3054
    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Presentation] Fabrication of micro-rods by micro-electrochemical machining with the electrostatic induction feeding method2015

    • Author(s)
      Wei Han, Masanori Kunieda
    • Organizer
      2015年度精密工学会春季大会
    • Place of Presentation
      東洋大学、東京
    • Year and Date
      2015-03-17 – 2015-03-19
    • Related Report
      2014 Annual Research Report
  • [Presentation] Servo Feeding Control System used in Micro Electrochemical Machining with Electrostatic Induction Feeding Method2014

    • Author(s)
      Wei Han, Masanori Kunieda
    • Organizer
      The 10th International Symposium on ElectroChemical Machining Technology (INSECT 2014)
    • Place of Presentation
      Saarbrucken、ドイツ
    • Year and Date
      2014-11-13 – 2014-11-14
    • Related Report
      2014 Annual Research Report
  • [Presentation] Development of Servo Feeding System for Micro ECM using Electrostatic Induction Feeding Method2014

    • Author(s)
      Wei Han, Masanori Kunieda
    • Organizer
      2014年度精密工学会秋季大会
    • Place of Presentation
      鳥取大学、鳥取市
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] 静電誘導給電法を用いた電解加工における工具電極消耗の調査2014

    • Author(s)
      真鍋彰啓、国枝正典
    • Organizer
      2014年度精密工学会春季大会
    • Place of Presentation
      東京大学、東京都
    • Related Report
      2013 Annual Research Report
  • [Presentation] 静電誘導給電法を用いた微細放電・電解加工の加工特性2013

    • Author(s)
      小谷野智広、国枝正典
    • Organizer
      2013年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京工業大学、東京都
    • Year and Date
      2013-03-13
    • Related Report
      2012 Annual Research Report
  • [Presentation] Ultra-Short Pulse ECM Using Electrostatic Induction Feeding Method2013

    • Author(s)
      Tomohiro Koyano, Masanori Kunieda
    • Organizer
      ISEM XVII
    • Place of Presentation
      Belgium, Leuven
    • Related Report
      2013 Annual Research Report
  • [Presentation] 静電誘導給電法を用いた超短パルス電解加工の研究2012

    • Author(s)
      小谷野智広、国枝正典
    • Organizer
      電気加工学会全国大会(2012)
    • Place of Presentation
      西日本総合展示場新館、福岡県
    • Year and Date
      2012-12-07
    • Related Report
      2012 Annual Research Report
  • [Presentation] Electrochemical Micromachining Using Electrostatic Induction Feeding Method2012

    • Author(s)
      Tomohiro Koyano, Masanori Kunieda
    • Organizer
      14th International Conference on Precision Engineering(ICPE2012)
    • Place of Presentation
      淡路夢舞台国際会議場、兵庫県
    • Year and Date
      2012-11-10
    • Related Report
      2012 Annual Research Report
  • [Presentation] 静電誘導給電法を用いた微細電解加工における極間距離の制御2012

    • Author(s)
      小谷野智広、国枝正典
    • Organizer
      2012年度精密工学会秋季大会学術講演会
    • Place of Presentation
      九州工業大学、福岡県
    • Year and Date
      2012-09-15
    • Related Report
      2012 Annual Research Report
  • [Presentation] Fundamental studies of EDM Gap Phenomena2012

    • Author(s)
      国枝正典
    • Organizer
      JSPS2国間共同研究による訪問時のセミナー
    • Place of Presentation
      The University of Nottingham, 英国(招待講演)
    • Year and Date
      2012-07-31
    • Related Report
      2012 Annual Research Report
  • [Presentation] Advances in Electro-discharge and Electro-chemical Micromachining2012

    • Author(s)
      国枝正典
    • Organizer
      37th MATADOR Conference on Advanced Manufacturing
    • Place of Presentation
      Manchester,英国(招待講演)
    • Year and Date
      2012-07-27
    • Related Report
      2012 Annual Research Report
  • [Presentation] 静電誘導給電法を用いた微細電解加工の研究2012

    • Author(s)
      小谷野智広、国枝正典
    • Organizer
      第206回電気加工研究会
    • Place of Presentation
      名古屋工業大学、愛知県
    • Year and Date
      2012-06-04
    • Related Report
      2012 Annual Research Report
  • [Presentation] Micro Drilling EDM with High Rotation Speed of Tool Electrode Using the Electrostatic Induction Feeding Method2012

    • Author(s)
      小谷野智広、国枝正典
    • Organizer
      5th CIRP Conference on High Performance Cutting 2012
    • Place of Presentation
      Zurich, Switzerland
    • Year and Date
      2012-06-04
    • Related Report
      2012 Annual Research Report

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Published: 2012-04-24   Modified: 2019-07-29  

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