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High Efficient Surface Finishing of Sintered Hard Materials for Metal Mold by Large-area Electron Beam Irradiation

Research Project

Project/Area Number 24360055
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypePartial Multi-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionOkayama University

Principal Investigator

OKADA Akira  岡山大学, 自然科学研究科, 教授 (60263612)

Co-Investigator(Kenkyū-buntansha) OKAMOTO Yasuhiro  岡山大学, 大学院自然科学研究科, 准教授 (40304331)
Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥18,980,000 (Direct Cost: ¥14,600,000、Indirect Cost: ¥4,380,000)
Fiscal Year 2014: ¥2,990,000 (Direct Cost: ¥2,300,000、Indirect Cost: ¥690,000)
Fiscal Year 2013: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Fiscal Year 2012: ¥12,870,000 (Direct Cost: ¥9,900,000、Indirect Cost: ¥2,970,000)
Keywords電子ビーム / 表面仕上げ / 硬質金型 / 表面改質 / 離型性 / 超硬合金 / セラミックス / 熱伝導解析 / 表面平滑化
Outline of Final Research Achievements

In order to develop a high efficient surface finishing method of metal mold made of sintered hard materials including cemented carbide and ceramics by large-area electron beam (EB) irradiation, the effects of EB irradiating conditions on the surface smoothing characteristics, the surface structure, and the surface modification effects were discussed. Experimental and analytical results show that the metal mold surface can be finished to about 1 micron Rz in surface roughness in a few minutes by the large-area EB irradiation. Also, water repellency and releasability molded resin can be improved, since extremely thin resolidified layer with different micro structure from the matrix is formed on the large-area EB irradiated surface.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Annual Research Report
  • 2012 Annual Research Report
  • Research Products

    (12 results)

All 2014 2013 2012 Other

All Journal Article (5 results) (of which Peer Reviewed: 4 results) Presentation (7 results) (of which Invited: 1 results)

  • [Journal Article] Improvement of Surface Characteristics for Long Life of Metal Mold by Large-area EM Irradiation2014

    • Author(s)
      Akira Okada, Yasuhiro Okamoto, Yoshiyuki Uno and Kensuke Uemura
    • Journal Title

      Journal of Materials Processing Technology

      Volume: 218 Issue: 8 Pages: 1740-1748

    • DOI

      10.1016/j.jmatprotec.2014.02.028

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 電子ビーム照射した金型綱の諸特性について2013

    • Author(s)
      萩原義人,佐野正明,岡田 晃
    • Journal Title

      電気加工学会誌

      Volume: 47 Pages: 88-96

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fundamental Study on Sputter Deposition of Ceramic Film by Large-Area Electron Beam Irradiation2013

    • Author(s)
      Shuhei Misumi, Akira Okada, Yasuhiro Okamoto, Motohiro Inoue
    • Journal Title

      Procedia CIRP

      Volume: 6 Pages: 486-491

    • DOI

      10.1016/j.procir.2013.03.053

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Surface Modification of Cemented Carbide with Nickel Binder by Large-Area Electron Beam2012

    • Author(s)
      Akira Okada, Shuhei Misumi and Yasuhiro Okamoto
    • Journal Title

      Proceedings of 10th International Conference on Progress of Machining Technology

      Pages: 207-210

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Study on Improvement in Surface Characteristics by Large-area EB Irradiation2012

    • Author(s)
      Akira Okada, Tomohiro Fujita, Kouki Kouyama and Yasuhiro Okamoto
    • Journal Title

      Proceedings of the 15th International Machine Tool Engineers' Conference

      Pages: 66-67

    • Related Report
      2012 Annual Research Report
  • [Presentation] Study on Applicability of Large-area EB Irradiation to Micro-deburring2014

    • Author(s)
      Tomoaki Miyoshi, Akira Okada and Yasuhiro Okamoto
    • Organizer
      2014 International Conference on. Machining, Materials and Mechanical Technologies
    • Place of Presentation
      台北市
    • Year and Date
      2014-09-02 – 2014-09-05
    • Related Report
      2014 Annual Research Report
  • [Presentation] 大面積電子ビーム照射による薄膜形成に関する基礎的研究2012

    • Author(s)
      三角周平, 岡田晃, 岡本康寛, 井上基弘
    • Organizer
      電気加工学会全国大会2012
    • Place of Presentation
      西日本総合展示場(北九州市)
    • Year and Date
      2012-12-07
    • Related Report
      2012 Annual Research Report
  • [Presentation] AI-Si合金の大面積電子ビーム照射におけるクレータ発生メカニズムの考察2012

    • Author(s)
      藤田智弘,岡田 晃, 岡本康寛, クレアアダム
    • Organizer
      日本機械学会第9回生産加工・工作機械部門講演会
    • Place of Presentation
      秋田県立大学(由利本荘市)
    • Year and Date
      2012-10-27
    • Related Report
      2012 Annual Research Report
  • [Presentation] 電子ビーム照射面に窒化処理を適用した金型鋼の熱疲労特性について2012

    • Author(s)
      佐野正明, 萩原義人, 高尾清利, 石黒輝雄, 鈴木大介, 坂本智明, 岡田晃
    • Organizer
      電気加工学会第205回電気加工研究会
    • Place of Presentation
      工学院大学(東京都)
    • Year and Date
      2012-06-13
    • Related Report
      2012 Annual Research Report
  • [Presentation] Precise Prediction of Shape Change at Convex Tip by Large-area EB Irradiation

    • Author(s)
      Koki Koyama, Akira Okada, Yasuhiro Okamoto and Koji Tabuchi
    • Organizer
      The 7th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      Matsushima
    • Related Report
      2013 Annual Research Report
  • [Presentation] 大面積パルス電子ビームを用いた金属薄膜コーティングの可能性

    • Author(s)
      三角周平,岡田 晃, 岡本康寛,
    • Organizer
      電気加工学会全国大会2013
    • Place of Presentation
      名古屋
    • Related Report
      2013 Annual Research Report
  • [Presentation] 大面積電子ビーム照射法による新しい表面仕上げ技術

    • Author(s)
      岡田 晃
    • Organizer
      2013年度精密工学会北陸信越支部特別講演会
    • Place of Presentation
      金沢
    • Related Report
      2013 Annual Research Report
    • Invited

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Published: 2012-04-24   Modified: 2019-07-29  

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