Development of advanced tribomaterials using RB ceramics particles as filler for low friction and low wear

• Project/Area Number: 24360058
• Research Category: Grant-in-Aid for Scientific Research (B)
• Allocation Type: Partial Multi-year Fund
• Section: 一般
• Research Field: Design engineering/Machine functional elements/Tribology
• Research Institution: Tohoku University
• Principal Investigator: HOKKIRIGAWA kazuo 東北大学, 工学(系)研究科(研究院), 教授 (60173605)
• Co-Investigator(Kenkyū-buntansha): YAMAGUCHI Takeshi 東北大学, 大学院工学研究科, 准教授 (50332515) ; SHIBATA Kei 東北大学, 大学院工学研究科, 助教 (60612398)
• Project Period (FY): 2012-04-01 – 2015-03-31
• Project Status: Completed (Fiscal Year 2014)
• Budget Amount: ¥18,720,000 (Direct Cost: ¥14,400,000、Indirect Cost: ¥4,320,000); Fiscal Year 2014: ¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000); Fiscal Year 2013: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000); Fiscal Year 2012: ¥10,270,000 (Direct Cost: ¥7,900,000、Indirect Cost: ¥2,370,000)
• Keywords: RBセラミックス / 複合材料 / 摩擦 / 摩耗 / 粒子 / ポリエーテルエーテルケトン

Outline of Final Research Achievements

In the present study, we developed new composite mateirals using Rice bran ceramics (RBC) particles as a filler that can provide both low friction and high wear resistance. Polyetheretherketone (PEEK) resin/RBC composite and copper (Cu) alloy/RBC composite were developed. The PEEK/RBC composite showed low friction and low wear under water lubrication. This result indicates that the PEEK/RBC composite can be used as a sliding bearing material under water lubrication. The Cu alloy/RBC composite has been succeeded in practical use as high wear-resistant pantograph slider material for current collector of railway.

Research Products

• [Journal Article] Development of Carbon Contact Strip using RB Ceramics (2015)
  • Author(s): 三島 潤一郎, 赤荻 剛, 大瀧 紘介, 柴田 圭, 山口 健, 堀切川 一男
  • Journal Title: IEEJ Transactions on Industry Applications Volume: 135 Issue: 4 Pages: 426-431
  • DOI: 10.1541/ieejias.135.426
  • NAID: 130005062313
  • ISSN: 0913-6339, 1348-8163
  • Peer Reviewed
• [Journal Article] Tribological behavior of polyamide 66/rice bran ceramics and polyamide 66/glass bead composites (2014)
  • Author(s): Kei Shibata, Takeshi Yamaguchi, and Kazuo Hokkirigawa
  • Journal Title: Wear Volume: 317 Issue: 1-2 Pages: 1-7
  • DOI: 10.1016/j.wear.2014.04.019
  • Peer Reviewed
• [Journal Article] THE ROLE OF FRICTIONAL WORK IN TRIBOLOGICAL BEHAVIOR OF POLYAMIDE 66 COMPOSITES CONTAINING RICE BRAN CERAMICS PARTICLES OR GLASS BEADS (2014)
  • Author(s): K. SHIBATA, T. YAMAGUCHI, M. KISHI, K. HOKKIRIGAWA
  • Journal Title: TRIBOLOGIA-Finnish Journal of Tribology Volume: 32 Pages: 33-40
  • Peer Reviewed
• [Journal Article] RBセラミックス粒子を充填したPEEK複合材料の水潤滑下における摩擦・摩耗特性 (2013)
  • Author(s): 山口健，堀切川一男
  • Journal Title: トライボロジスト Volume: 58 Pages: 49-57
  • Peer Reviewed
• [Journal Article] RBセラミックス粒子を充填したPEEK複合材料の水潤滑下における摩擦・摩耗特性 (2013)
  • Author(s): 山口健,堀切川一男
  • Journal Title: トライボロジスト Volume: (掲載確定) (印刷中)
  • Peer Reviewed
• [Journal Article] Improvement of Tribo1ogical Properties of Thermoplastic Resin by Using Rice Bran Ceramics Particulate as Wear-Resistant Fillers (2012)
  • Author(s): Kei Shibata, Takeshi Yamaguchi, and Kazuo Hokkirigawa
  • Journal Title: Proceedings of NORDTRIB2012
  • Peer Reviewed
• [Journal Article] Experimental study on microscopic wear mechanism of copper/carbon/rice bran ceramics (2012)
  • Author(s): Kei Shiabata, Takeshi Yamaguchi, Tatsuhiro Urabe and Kazuo Hokkirigawa
  • Journal Title: Wear Volume: 294-295 Pages: 270-276
  • Peer Reviewed
• [Presentation] Friction and wear properties of resin composites filled with rice bran ceramics particles under water lubrication (2015)
  • Author(s): Riku Kitamura, Kei Shibata, Takeshi Yamaguchi, Kazuo Hokkirigawa
  • Organizer: International Tribology Conference, Tokyo 2015
  • Place of Presentation: Tokyo University of Science, Katsushika Campus,Tokyo, Japan
  • Year and Date: 2015-09-16 – 2015-09-20
• [Presentation] Study on wear of polyamide 66 composites filled with particulate or fibrous filler (2015)
  • Author(s): Kei Shibata, Moeko Kishi, Mei Fukuda, Takeshi Yamaguchi, Kazuo Hokkirigawa,
  • Organizer: International Tribology Conference, Tokyo 2015
  • Place of Presentation: Tokyo University of Science, Katsushika Campus,Tokyo, Japan
  • Year and Date: 2015-09-16 – 2015-09-20
• [Presentation] Wear mode transition of polyamide 66 resins filled with hard particulate or fibrous filler (2015)
  • Author(s): Kei Shibata, Moeko Kishi, Mei Fukuda, Takeshi Yamaguchi, Kazuo Hokkirigawa
  • Organizer: The 6th Interantional Conference on Manufacturing, Machine Design and Tribology, ICMDT2015
  • Place of Presentation: The Okinawa Convention Center, Okinawa, Japan
  • Year and Date: 2015-04-22 – 2015-04-25
• [Presentation] 粒子系または繊維系充填剤を充填した熱可塑性樹脂の摩耗に関する研究 (2014)
  • Author(s): 貴志萌子，福田芽衣，柴田圭，山口健，堀切川一男
  • Organizer: 日本トライボロジー学会トライボロジー会議2014秋盛岡
  • Place of Presentation: アイーナ いわて県民情報交流センター，盛岡
  • Year and Date: 2014-11-05 – 2014-11-07
• [Presentation] The role of frictional work in tribological behavior of polyamide 66 composites containing hard particles (2014)
  • Author(s): Kei Shibata, Moeko Kishi, Takeshi Yamaguchi, and Kazuo Hokkirigawa
  • Organizer: The 16th Nordic Symposium on Tribology -NORDTRIB2014
  • Place of Presentation: Aarhus, Denmark
  • Year and Date: 2014-06-10 – 2014-06-13
• [Presentation] Tribological Properties of PEEK Resin Filled with RB Ceramics Particles under Water Lubrication (2013)
  • Author(s): Takeshi Yamaguchi, Jingeul Kim, Yohei Fujii, and Kazuo Hokkirigawa
  • Organizer: World Tribology Congress 2013, Torino
  • Place of Presentation: Torino, Italy
• [Presentation] RBセラミックス粒子を充填したポリエーテルエーテルケトン樹脂の水中における摩擦・摩耗特性 (2013)
  • Author(s): 藤井洋平，山口健，柴田圭，堀切川一男
  • Organizer: 第4回トライボロジー秋の学校 in 仙台
  • Place of Presentation: 仙台
• [Presentation] RBセラミックス粒子を充填したPEEK樹脂の水潤滑下及び油潤滑下における摩擦・摩耗特性 (2012)
  • Author(s): 金鎭杰
  • Organizer: 日本機械学会東北支部第48期秋季講演会
  • Place of Presentation: 八戸
  • Year and Date: 2012-09-22
• [Book] RBセラミックス粒子充填系樹脂複合材料，高分子トライボロジーの制御と応用 (2015)
  • Author(s): 堀切川一男，山口健，柴田圭
  • Total Pages: 250
  • Publisher: 株式会社シーエムシー出版