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Energy saving of machine tool systems using contouring control and simple motion trajectories

Research Project

Project/Area Number 24560131
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionToyohashi University of Technology

Principal Investigator

UCHIYAMA Naoki  豊橋技術科学大学, 工学(系)研究科(研究院), 教授 (10273327)

Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥5,590,000 (Direct Cost: ¥4,300,000、Indirect Cost: ¥1,290,000)
Fiscal Year 2014: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2013: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2012: ¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Keywords工作機械 / 省エネルギー化 / 輪郭制御 / 位置決め制御 / ロバスト制御 / 産業機械
Outline of Final Research Achievements

Machine tool systems are widely used in manufacturing factories around the clock all over the world, and therefore not only high-speed and high-precision operation but also reduced energy consumption is required from the view point of earth environmental and energy shortage problems. This study considers a software approach for energy saving that may be implemented in industrial systems currently in use. Controller designs for contouring motion and point-to-point motion for machine tool systems were proposed, and their effectiveness was verified experimentally. The proposed controllers were able to successfully reduce energy consumption while maintaining the control performance.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (14 results)

All 2015 2014 2013

All Journal Article (5 results) (of which Peer Reviewed: 5 results,  Acknowledgement Compliant: 3 results) Presentation (9 results) (of which Invited: 1 results)

  • [Journal Article] Residual vibration suppression using simple motion trajectory for mechanical systems2015

    • Author(s)
      Naoki Uchiyama, Shigenori Sano, Kazushige Haneda
    • Journal Title

      SICE Journal of Control, Measurement, and System Integration

      Volume: 0 Pages: 0-0

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Energy Saving in Five-Axis Machine Tools Using Synchronous and Contouring Control and Verification by Machining Experiment2015

    • Author(s)
      Naoki Uchiyama, Yuki Ogawa, A El. Khalick M., Shigenori Sano
    • Journal Title

      IEEE Transactions on Industrial Electronics

      Volume: 0 Pages: 0-0

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Energy saving in feed drive systems using sliding-mode based contouring control with a non-linear sliding surface2014

    • Author(s)
      A. El Khalick M., Naoki Uchiyama, Shigenori Sano
    • Journal Title

      IEEE/ASME Transactions on Mechatronics

      Volume: 20 Issue: 2 Pages: 572-579

    • DOI

      10.1109/tmech.2013.2296698

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Reduction of Electrical Energy Consumed by Feed-Drive Systems Using Sliding-Mode Control With a Nonlinear Sliding Surface2013

    • Author(s)
      A. El Khalick M., Naoki Uchiyama, Shigenori Sano
    • Journal Title

      IEEE Transactions on Industrial Electronics

      Volume: 61 Issue: 6 Pages: 2875-2882

    • DOI

      10.1109/tie.2013.2275975

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Estimation of Tool Orientation Contour Errors for Five-Axis Machining2013

    • Author(s)
      A. El Khalick M., Naoki Uchiyama
    • Journal Title

      Robotics and Computer-Integrated Manufacturing

      Volume: 29 Issue: 5 Pages: 271-277

    • DOI

      10.1016/j.rcim.2013.01.002

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Presentation] Analysis of Energy Consumption in Fundamental Motion of Industrial Machines and Experimental Verification2015

    • Author(s)
      Naoki Uchiyama, Koichi Goto, Shigenori Sano
    • Organizer
      2015 American Control Conference
    • Place of Presentation
      Chicago, USA
    • Year and Date
      2015-07-01 – 2015-07-03
    • Related Report
      2014 Annual Research Report
  • [Presentation] Residual vibration suppression and energy saving in industrial machines using a trapezoidal velocity profile2014

    • Author(s)
      Naoki Uchiyama, Yuta Honda, Shigenori Sano
    • Organizer
      2014 American Control Conference
    • Place of Presentation
      Portland, USA
    • Year and Date
      2014-06-04 – 2014-06-06
    • Related Report
      2014 Annual Research Report
  • [Presentation] Residual Vibration Suppression and Energy Saving in Industrial Machines Using a Trapezoidal Velocity Profile2014

    • Author(s)
      Naoki Uchiyama, Yuta Honda, Shigenori Sano
    • Organizer
      2014 American Control Conference
    • Place of Presentation
      Portland, Oregon, USA
    • Related Report
      2013 Research-status Report
  • [Presentation] Energy Saving in Point-to-Point Control of Industrial Machines Using a Simple Motion Trajectory2013

    • Author(s)
      Koichi Goto, Naoki Uchiyama, Shigenori Sano
    • Organizer
      SICE Annual Conference 2013
    • Place of Presentation
      Nagoya, Japan
    • Related Report
      2013 Research-status Report
  • [Presentation] Sliding Mode Contouring Controller with A Nonlinear Sliding Surface and A Disturbance Observer for Five-Axis Machining Tasks2013

    • Author(s)
      A. El Khalick M., Naoki Uchiyama, Shigenori Sano
    • Organizer
      The 7th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      Matsushima, Miyagi, Japan
    • Related Report
      2013 Research-status Report
  • [Presentation] Friction Compensation in Contouring Control for Biaxial Feed Drive Systems and Experimental Verification2013

    • Author(s)
      Dinh Ba Bui, Naoki Uchiyama, Shigenori Sano
    • Organizer
      The 7th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      Matsushima, Miyagi, Japan
    • Related Report
      2013 Research-status Report
  • [Presentation] Energy Saving in Machine Tools Using Contouring Control2013

    • Author(s)
      Naoki Uchiyama
    • Organizer
      CIRP 2013 GENERAL ASSEMBLY PART2 SCIENTIFIC TECHNICAL COMMITTEE, "M" (MACHINES)
    • Place of Presentation
      Copenhagen, Denmark
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] Reduction of Control Input Variance of Feed Drive Systems Using Sliding-Mode Control with Non-linear Sliding Surface2013

    • Author(s)
      A. El Khalick M., Naoki Uchiyama, Shigenori Sano
    • Organizer
      IEEE International Conference on Mechatronics
    • Place of Presentation
      Vicenza, Italy
    • Related Report
      2012 Research-status Report
  • [Presentation] Energy Saving Control in Five-Axis Machine Tools Using Contouring Control2013

    • Author(s)
      Naoki Uchiyama, Yuki Ogawa, A. El Khalick M., Shigenori Sano, Kazuo Yamazaki
    • Organizer
      European Control Conference
    • Place of Presentation
      Zurich, Switzerland
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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