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Stability of material adhered to the cutting edge in metal cutting

Research Project

Project/Area Number 24560133
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionHiroshima University

Principal Investigator

SEKIYA Katsuhiko  広島大学, 工学(系)研究科(研究院), 助教 (80226662)

Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2014: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2013: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2012: ¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Keywords凝着 / 構成刃先 / 切削工具 / 切削加工
Outline of Final Research Achievements

The behavior of the material adhered to the cutting edge of inserts was evaluated based on the comparison of the profiles of the surfaces machined in turning with the shapes and sizes of the inserts. The turning tests of an austenitic stainless steel SUS304, a titanium alloy Ti6Al4V, and a Ni based super alloy were conducted. The behavior of the adhered material was more stable than we expected. The adhered layer near the cutting edge was very stable, while the growth or breakage of the adhered material happened on the surface of the stable layer. This unstable layer was responsible for the deterioration of surface finish. The thicker the unstable layer is, the higher the surface roughness is. The adhered layer did not vanish even in high cutting speed.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (8 results)

All 2015 2014 2013 2012

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Acknowledgement Compliant: 1 results) Presentation (7 results)

  • [Journal Article] Stability of Adhered Material to the Cutting Edge of a Cermet Insert in Turning of an Austenitic Stainless Steel2015

    • Author(s)
      Katsuhiko Sekiya, Sachio Watanabe, Keiji Yamada, Ryutaro Tanaka, Yasuo Yamane
    • Journal Title

      Key Engineering Materials

      Volume: 656-657 Pages: 363-368

    • DOI

      10.4028/www.scientific.net/kem.656-657.363

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] チャンファが凝着物の大きさ・安定性に与える影響2014

    • Author(s)
      渡辺祥央,關谷克彦,田中隆太郎,山田啓司,山根八洲男
    • Organizer
      日本機械学会 第10回生産加工・工作機械部門講演会
    • Place of Presentation
      徳島大学工学部
    • Year and Date
      2014-11-15 – 2014-11-16
    • Related Report
      2014 Annual Research Report
  • [Presentation] 断続切削における衝撃が凝着物の安定性に与える影響2014

    • Author(s)
      渡辺祥央,關谷克彦,山田啓司,田中隆太郎,山根八洲男
    • Organizer
      2014年度精密工学会秋季学術講演会
    • Place of Presentation
      鳥取大学
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] Stability of Adhered Material to the Cutting Edge of a Cermet Insert in Turning of an Austenitic Stainless Steel2014

    • Author(s)
      Katsuhiko Sekiya, Sachio Watanabe, Keiji Yamada, Ryutaro Tanaka, Yasuo Yamane
    • Organizer
      Int. Conf. on Machining, Materials, and Mechanical Technologies
    • Place of Presentation
      NTUH International Convention Center, Taipei, Taiwan
    • Year and Date
      2014-08-31 – 2014-09-05
    • Related Report
      2014 Annual Research Report
  • [Presentation] SUS304連続旋削時の凝着とその安定性2014

    • Author(s)
      關谷克彦
    • Organizer
      第87回精密工学会難削材加工専門委員会
    • Place of Presentation
      広島県広島市,ホテルチューリッヒ東方2001
    • Related Report
      2013 Research-status Report
  • [Presentation] SUS304の連続旋削における凝着物の安定性2014

    • Author(s)
      渡辺祥央,關谷克彦,田中隆太郎,山田啓司,山根八洲男
    • Organizer
      2014年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京大学
    • Related Report
      2013 Research-status Report
  • [Presentation] SUS304の連続旋削における凝着物の安定性2013

    • Author(s)
      渡辺祥央,關谷克彦,田中隆太郎,山田啓司,山根八洲男
    • Organizer
      精密工学会中国四国支部
    • Place of Presentation
      広島県福山市,広島県民センター福山
    • Related Report
      2013 Research-status Report
  • [Presentation] インコネル718旋削時における凝着物の安定性2012

    • Author(s)
      関谷克彦,武田哲夫,山田啓司,山根八洲男
    • Organizer
      第9回 日本機械学会生産加工・工作機械部門講演会
    • Place of Presentation
      秋田県立大学 本荘キャンパス
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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