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Development of injection molded plastic crossed herical gears reinforced with carbon powder made from rice hull

Research Project

Project/Area Number 24560173
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionKisarazu National College of Technology

Principal Investigator

ITAGAKI Takayoshi  木更津工業高等専門学校, その他部局等, 准教授 (00290718)

Co-Investigator(Kenkyū-buntansha) TAKAHASHI Hideo  木更津工業高等専門学校, 機械工学科, 教授 (50179511)
Co-Investigator(Renkei-kenkyūsha) IIZUKA Hiroshi  山形大学, 理工学研究科, 教授 (90142215)
Research Collaborator TAKAHASHI Takeshi  三和油脂株式会社, 東根事業所
Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2014: ¥390,000 (Direct Cost: ¥300,000、Indirect Cost: ¥90,000)
Fiscal Year 2013: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Fiscal Year 2012: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywords歯面温度 / 摩耗 / 摩擦 / 籾殻 / 炭素材料 / 複合樹脂材料 / ねじ歯車 / プラスチック歯車 / プラスチック / 射出成形 / 射出成形プラスチック / 騒音 / 寿命
Outline of Final Research Achievements

Recently, natural materials are utilized to focus on the ecological recycling. The rice hull is a residual product of rice and it contains natural silica about 20wt.%. The Rice-Hull-Silica-Carbon (RHSC) is a carbonized rice hull, and is a high strength porous carbon material. We try to used the RHSC as a reinforcing material in plastic crossed herical gears.
In this study, some median grain diameters and some dopant ratios of RHSC-powder were prepared for the strengthen-injection-molded plastic herical gear. Then, the fatigue test of crossed herical gears was carried out measuring the bulk temperature. Especially, the effects of RHSC powder on the friction properties were discussed to improve the fatigue strength of the injection-molded plastic crossed herical gears.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (15 results)

All 2015 2014 2013 2012

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Acknowledgement Compliant: 1 results) Presentation (13 results)

  • [Journal Article] 籾殻由来の炭素粉体を添加した射出成形プラスチック平歯車(運転中の騒音および疲労寿命に及ぼす炭素粉体添加物の影響)2014

    • Author(s)
      板垣貴喜,高橋秀雄,飯塚 博
    • Journal Title

      設計工学

      Volume: 49,No.5 Pages: 265-272

    • NAID

      40020088316

    • Related Report
      2014 Annual Research Report 2013 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] 籾殻由来の炭素粉体を添加した射出成形プラスチック平歯車の強度特性2013

    • Author(s)
      板垣貴喜,高橋秀雄,飯塚 博
    • Journal Title

      設計工学

      Volume: 第48巻,第11号 Pages: 523-530

    • NAID

      40019868867

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Presentation] Injection-Molded-Plastic-Crossed-Helical-Gears filled with Carbon Powder made from Rice Hull2015

    • Author(s)
      Takayoshi ITAGAKI,Hideo TAKAHASHI,Hiroshi IIZUKA,Mikio TAKAHASHI,Ryozo NEMOTO
    • Organizer
      International conference of high performance plastic gears 2015
    • Place of Presentation
      Munich, GERMANY
    • Year and Date
      2015-10-04 – 2015-10-05
    • Related Report
      2014 Annual Research Report
  • [Presentation] 籾殻由来の炭素粉体を添加した射出成形プラスチック歯車の寿命と騒音評価2014

    • Author(s)
      板垣貴喜,高橋秀雄,飯塚博,高橋美喜男
    • Organizer
      第24回日本MRS年次大会
    • Place of Presentation
      横浜情報文化センター
    • Year and Date
      2014-12-10 – 2014-12-12
    • Related Report
      2014 Annual Research Report
  • [Presentation] 籾殻由来の炭素粉体を添加した射出成形プラスチック歯車(はすば歯車対とねじ歯車における炭素粉体の効果)2014

    • Author(s)
      板垣貴喜,高橋秀雄,飯塚博,高橋美喜男
    • Organizer
      2014年度精密工学会秋季大会学術講演会
    • Place of Presentation
      鳥取大学
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] Evaluating Fatigue Life of Injection Molded Plastic Gear added with Carbon Particle made from Rice Hull2014

    • Author(s)
      Takayoshi ITAGAKI,Hideo TAKAHASHI,Hiroshi IIZUKA,Mikio TAKAHASHI,Ryozo NEMOTO
    • Organizer
      The 3rd International Conference on Design Engineering and Science 2014
    • Place of Presentation
      Pilsen, CZECH
    • Year and Date
      2014-08-31 – 2014-09-03
    • Related Report
      2014 Annual Research Report
  • [Presentation] Lifetime and meshing teeth temperature of plastic crossed helical gear: case of grease lubrication2014

    • Author(s)
      M. Takahashi,T. Itagaki, H. Takahashi,T. Koide
    • Organizer
      International Gear Conference2014
    • Place of Presentation
      Lyon,FRANCE
    • Year and Date
      2014-08-26 – 2014-08-28
    • Related Report
      2014 Annual Research Report
  • [Presentation] .Evaluating Fatigue Life of Injection Molded Plastic Gear added with Carbon Particle made from Rice Hull2014

    • Author(s)
      Takayoshi ITAGAKI,Hideo TAKAHASHI,Hiroshi IIZUKA, Mikio TAKAHASHI, Ryozo NEMOTO
    • Organizer
      The 3rd International Conference on Design Engineering and Science;ICDES 2014
    • Place of Presentation
      Pilsen, CZECH
    • Related Report
      2013 Research-status Report
  • [Presentation] 籾殻焼成粉体を配合したプラスチックねじ歯車の寿命に及ぼす歯面温度の影響2014

    • Author(s)
      平野雅弥,高橋秀雄,板垣貴喜,高橋美喜男,飯塚博
    • Organizer
      日本機械学会関東支部第20期講演会
    • Place of Presentation
      東京農工大学 小金井キャンパス
    • Related Report
      2013 Research-status Report
  • [Presentation] Research and Development of Injection Molded Plastic Gear filled with Carbon Powder made from Rice Hull2013

    • Author(s)
      Takayoshi ITAGAKI,Hideo TAKAHASHI,Hiroshi IIZUKA
    • Organizer
      International Conference on Gears 2013
    • Place of Presentation
      Munich, GERMANY
    • Related Report
      2013 Research-status Report
  • [Presentation] Research and Development of Injection-Molded-Plastic-Gear filled with Carbon Powder made from Rice Hull2013

    • Author(s)
      板垣貴喜,高橋秀雄,飯塚博
    • Organizer
      INTERNATIONAL CONFERENCE ON GEARS/VDI Wissenforum
    • Place of Presentation
      ミュンヘン工科大学・ガーヒンクキャンパス
    • Related Report
      2012 Research-status Report
  • [Presentation] 籾殻焼成粉体を配合した射出成形プラスチック歯車の摩耗と騒音2013

    • Author(s)
      高柳佑平,板垣貴喜,高橋秀雄,飯塚博
    • Organizer
      日本機械学会関東支部関東学生会第52回学生員卒業研究発表講演会
    • Place of Presentation
      首都大学東京・南大沢キャンパス
    • Related Report
      2012 Research-status Report
  • [Presentation] 籾殻焼成粉体を配合した射出成形プラスチック歯車の寿命に及ぼす負荷トルクの影響2013

    • Author(s)
      北見友朗,高橋秀雄,板垣貴喜,高橋美喜男,飯塚博
    • Organizer
      日本機械学会関東支部第19期総会講演会
    • Place of Presentation
      首都大学東京・南大沢キャンパス
    • Related Report
      2012 Research-status Report
  • [Presentation] 籾殻焼成粉体を配合した射出成形プラスチック歯車の疲労と騒音2012

    • Author(s)
      板垣貴喜,高橋秀雄, 飯塚博, 高橋美喜男, 高柳佑平, 北見友朗
    • Organizer
      日本機械学会2012年度年次大会
    • Place of Presentation
      金沢大学・角間キャンパス
    • Related Report
      2012 Research-status Report
  • [Presentation] 籾殻焼成粉体を配合した射出成形プラスチック歯車の疲労寿命2012

    • Author(s)
      板垣貴喜,高橋秀雄,飯塚博
    • Organizer
      日本設計工学会2012年度春季大会研究発表講演会
    • Place of Presentation
      慶応義塾大学・日吉キャンパス
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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