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Nano-themit bonding for electronics packaging of power semiconductor

Research Project

Project/Area Number 24560883
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Material processing/treatments
Research InstitutionOsaka University

Principal Investigator

FUKUMOTO SHINJI  大阪大学, 工学(系)研究科(研究院), 准教授 (60275310)

Co-Investigator(Kenkyū-buntansha) FUJIMOTO Kozo  大阪大学, 大学院工学研究科, 教授 (70135664)
MATSUSHIMA Michiya  大阪大学, 大学院工学研究科, 助教 (90403154)
Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2014: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2013: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Fiscal Year 2012: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Keywordsパワーデバイス / 固相液相反応 / 金属間化合物 / カーケンダルボイド / 拡散 / 熱応力 / マイクロ接合 / 低温接合 / 半導体 / 固液反応 / 反応熱 / 接合メカニズム / 反応拡散 / 銅 / 銀 / 錫 / ヤング率 / テルミット反応 / 反応速度
Outline of Final Research Achievements

A novel mounting technology for next generation semiconductors such as SiC and GaN on the power devices are expected to save energy efficiently. In the case of the next generation power device, conventional soldering technology is not available. In the present study, solid-liquid reaction bonding process using Sn thin film has been developed to apply it to bonding of semiconductor chip to Cu substrate. The formation of intermetallic compounds at the bond interface was investigated by detailed metallurgical examination. Firstly, Cu6Sn5 was formed by solid-liquid reaction, that is the reaction between solid copper and liquid tin, and it transformed to Cu3Sn during the bonding process. The addition of Zn to Sn film was effective to suppress formation of voids. The addition of Ag to Sn thin film formed Ag4Sn layer instead of Cu-Sn intermetallic compounds, which could reduce thermal stress on a Si chip because of its lower elastic modulus than Cu3Sn.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (5 results)

All 2015 2014 2013 2012

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results,  Acknowledgement Compliant: 1 results) Presentation (4 results)

  • [Journal Article] Solid-liquid interdiffusion bonding of copper using Ag-Sn layered films2015

    • Author(s)
      S. Fukumoto, K. Miyake, S. Tatara, M. Matsushima and K. Fujimoto
    • Journal Title

      Mater. Trans.

      Volume: 56

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Presentation] Solid-Liquid Diffusion Bonding of Copper using Sn/Ag Multilayered Films2014

    • Author(s)
      S. Fukumoto, K. Miyake, M. Matsushima and K. Fujimoto
    • Organizer
      Inter. Conf. on Nanojoining and Microjoining 2014
    • Place of Presentation
      Emmetten, Switzerland
    • Year and Date
      2014-12-07 – 2014-12-10
    • Related Report
      2014 Annual Research Report
  • [Presentation] Sn薄膜とCuの界面における合金層形成挙動2013

    • Author(s)
      藤本高志,福本信次,松嶋道也,藤本公三
    • Organizer
      第19回エレクトロニクスにおけるマイクロ接合・実装技術シンポジウム
    • Place of Presentation
      神奈川県・横浜市
    • Related Report
      2012 Research-status Report
  • [Presentation] Cu/Sn多層膜を用いた銅の低温接合部のボイド低減2012

    • Author(s)
      福本信次,松嶋道也,藤本公三,宮崎高彰,藤本高志,高橋 誠
    • Organizer
      平成24年度 溶接学会秋季全国大会
    • Place of Presentation
      奈良県・奈良市
    • Related Report
      2012 Research-status Report
  • [Presentation] Voidless bonding of copper using Cu-Sn-Zn multi-layered film2012

    • Author(s)
      Shinji Fukumoto, Takaaki Miyazaki, Takashi Fujimoto and Kozo Fujimoto
    • Organizer
      International Institute of Welding Annual Assembly 2012
    • Place of Presentation
      Houston, USA
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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