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Logical Alarm Processing for reducing operator's human error

Research Project

Project/Area Number 24560942
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Reaction engineering/Process system
Research InstitutionFukuoka University

Principal Investigator

NODA MASARU  福岡大学, 工学部, 教授 (60293891)

Project Period (FY) 2012-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2014: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2013: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2012: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywordsプラントアラームシステム / 連鎖アラーム / ヒューマンエラー / ドットマトリックス解析 / 認知情報処理モデル / 論理アラーム処理 / 有害アラーム / メカニズム
Outline of Final Research Achievements

In this resaerch, we propose a method for identifying sequential alarms hidden in plant operation data by using dot matrix analysis. Dot matrix analysis is one of the sequence alignment methods for identifying similar regions in a pair of DNA or RNA sequences. The proposed method first converts plant operation data recorded in a distributed control system into a single alarm sequence by putting alarms in order of occurrence time. Next, regions similar to each other in the alarm sequence are identified. Finally, the identified regions, which are assumed to be sequential alarms, are classified into sets of similar sequential alarms in accordance with the similarities between them. Classifying sequential alarms into small numbers of groups with this method effectively reduces unimportant sequential alarms in industrial chemical plants.

Report

(5 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (17 results)

All 2015 2014 2013 2012

All Journal Article (5 results) (of which Peer Reviewed: 5 results) Presentation (12 results) (of which Int'l Joint Research: 2 results,  Invited: 1 results)

  • [Journal Article] Identification of Sequential Alarms in Plant Operation Data by using Dot Matrix Analysis2015

    • Author(s)
      王者興, 野田賢
    • Journal Title

      KAGAKU KOGAKU RONBUNSHU

      Volume: 41 Issue: 5 Pages: 333-339

    • DOI

      10.1252/kakoronbunshu.41.333

    • NAID

      130005099448

    • ISSN
      0386-216X, 1349-9203
    • Related Report
      2015 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Similarity Analysis of Sequential Alarms in Plant Operation Data by using Levenshtein Distance2013

    • Author(s)
      赤塚祥太, 野田賢, 杉本謙二
    • Journal Title

      KAGAKU KOGAKU RONBUNSHU

      Volume: 39 Issue: 4 Pages: 352-358

    • DOI

      10.1252/kakoronbunshu.39.352

    • NAID

      10031188073

    • ISSN
      0386-216X, 1349-9203
    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Generating alternative modules for a plant alarm system based on first-out alarm alternative signals2013

    • Author(s)
      Takashi Hamaguchi, B. Mondori, Kazuhiro Takeda, Naoki Kimura, Masaru Noda
    • Journal Title

      Procedia Computer Science

      Volume: 22 Pages: 937

    • DOI

      10.1016/j.procs.2013.09.177

    • URL

      https://pure.teikyo.jp/en/publications/5e3038a4-548e-4354-bfb3-b9ad94407d12

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Identification of Nuisance Alarms in Operation Log Data of Ethylene Plant by Event Correlation Analysis2012

    • Author(s)
      高井努, 野田賢, 樋口文孝
    • Journal Title

      KAGAKU KOGAKU RONBUNSHU

      Volume: 38 Issue: 2 Pages: 110-116

    • DOI

      10.1252/kakoronbunshu.38.110

    • NAID

      10030160583

    • ISSN
      0386-216X, 1349-9203
    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Plant Alarm Signal Selection under Assumption of the Best Alarm Generation2012

    • Author(s)
      加藤誠, 野田賢, 武田和宏, 菊池康紀, 平尾雅彦
    • Journal Title

      KAGAKU KOGAKU RONBUNSHU

      Volume: 38 Issue: 6 Pages: 408-414

    • DOI

      10.1252/kakoronbunshu.38.408

    • NAID

      10031140600

    • ISSN
      0386-216X, 1349-9203
    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Presentation] Dot Matrix Method with Sliding Window for Identifying Sequential Alarms in Noisy Plant Operation Data2015

    • Author(s)
      Zhexing Wang, Masaru Noda
    • Organizer
      ISChE 2015
    • Place of Presentation
      Jeju, Korea
    • Year and Date
      2015-12-04
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Dot Matrix Analysis of Plant Operation Data for Identifying Sequential Alarms Triggered by Single Root Cause2015

    • Author(s)
      Zhexing Wang, Masaru Noda
    • Organizer
      HCI International 2015
    • Place of Presentation
      Los Angels, USA
    • Year and Date
      2015-08-02
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Identification of Sequential Alarms in Plant Operation Data by using Dot Matrix Method2014

    • Author(s)
      Zhexing Wang, and Masaru Noda
    • Organizer
      The 27th. International Symposium on Chemical Engineering
    • Place of Presentation
      Kuala Lumpur
    • Year and Date
      2014-12-05 – 2014-12-07
    • Related Report
      2014 Research-status Report
  • [Presentation] Similarity Analysis of Sequential Alarms in Plant Operation Data by using Levenshtein Distance2013

    • Author(s)
      Shota Akatsuka and Masaru Noda
    • Organizer
      PSE Asia 2013
    • Place of Presentation
      Kuala Lumpur, Malaysia
    • Related Report
      2013 Research-status Report
  • [Presentation] A Method of Designing Plant Alarm System based on First Alarm Alternative Signals for Each Assumed Plant Malfunction2013

    • Author(s)
      Kazuhiro Takeda, Takashi Hamaguchi, Naoki Kimura and Masaru Noda
    • Organizer
      PSE Asia 2013
    • Place of Presentation
      Kuala Lumpur, Malaysia
    • Related Report
      2013 Research-status Report
  • [Presentation] Performance Monitoring of Industrial Plant Alarm Systems by Statistical Analysis of Plant Operation Data2013

    • Author(s)
      Masaru Noda
    • Organizer
      HCI 2013
    • Place of Presentation
      Las Vegas, USA
    • Related Report
      2013 Research-status Report
  • [Presentation] Determination of alarm setpoint for alarm system rationalization using performance evaluation2013

    • Author(s)
      Naoki Kimura, Takashi Hamaguchi, Kazuhiro Takeda, Masaru Noda
    • Organizer
      HCI 2013
    • Place of Presentation
      Las Vegas, USA
    • Related Report
      2013 Research-status Report
  • [Presentation] A generation method of alternative modules for designing plant alarm system based on first alarm alternative signals2013

    • Author(s)
      Takashi Hamaguchia, B. Mondoria, K. Taked, Naoki Kimurac, Masaru Noda
    • Organizer
      KES 2013
    • Place of Presentation
      Kitakyushu, Japan
    • Related Report
      2013 Research-status Report
  • [Presentation] レーベンシュタイン距離に基づく連鎖アラームの類似性解析2013

    • Author(s)
      赤塚祥太, 野田賢, 杉本謙二
    • Organizer
      化学工学会第78年会
    • Place of Presentation
      大阪大学豊中キャンパス
    • Related Report
      2012 Research-status Report
  • [Presentation] A Design Method for Plant Alarm System with Hierarchical Cause-Effect Model2012

    • Author(s)
      Takashi Hamaguchi, Kazuhiro Takeda, Masaru Noda and Naoki Kimura
    • Organizer
      PSE 2012
    • Place of Presentation
      Singapore
    • Related Report
      2012 Research-status Report
  • [Presentation] Design Method of Plant Alarm Systems Based on Cause-effect Model for Identifying Possible Malfunctions2012

    • Author(s)
      Masaru Noda, Makoto Kato, Yasunori Kikuchi and Masahiko Hirao
    • Organizer
      PSE 2012
    • Place of Presentation
      Singapore
    • Related Report
      2012 Research-status Report
  • [Presentation] Research challenges in alarm management for safe and stable plant operations in chemical process industries2012

    • Author(s)
      Masaru Noda
    • Organizer
      PSE 2012
    • Place of Presentation
      Singapore
    • Related Report
      2012 Research-status Report
    • Invited

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Published: 2013-05-31   Modified: 2019-07-29  

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