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Refining process via new phases with the aim of the recycling of waste iron scraps

Research Project

Project/Area Number 24561012
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Recycling engineering
Research InstitutionOsaka University

Principal Investigator

ONO Hideki  大阪大学, 工学(系)研究科(研究院), 准教授 (30283716)

Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2014: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2013: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2012: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords廃棄物再資源化 / 反応・分離工学 / 鉄スクラップ / トランプエレメント / 反応・分離工学
Outline of Final Research Achievements

It is necessary to establish a new technology on the removal of tramp elements in iron, such as Cu and Sn, in order to recycle waste iron scraps. The removal of Cu and Sn in iron is tried by the use of liquid immiscibility of iron and silver (or calcium). The copper distribution ratio between the Na2S flux and silver was measured at 1473 K in order to know the copper capacity of Na2S flux. The sulfurization removal of copper in iron via silver phase into Na2S flux has been tried at 1473 K. Silver can keep iron from being sulfurized, which enables to maintain the high copper capacity of the Na2S flux. For this reason, the copper distribution ratio increases with an increase of sulfur potential. Copper removal proceeds at lower 0.1mass%Cu. The silver phase prevents the sulfur dissolution into the iron, and the sulfur content of iron can be kept lower. Moreover, it is clarified liquid immiscibility of Fe and Ca-Pb alloy and that calcium is effective to absorb Cu and Sn from molten iron.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (7 results)

All 2015 2014 2013 2012

All Journal Article (2 results) (of which Peer Reviewed: 1 results) Presentation (5 results)

  • [Journal Article] Reductive Removal of Solutes in Molten Iron by using immiscibility of iron and Ca-alloy2014

    • Author(s)
      Hideki Ono, Minoru Murakami, Jingo Aboshi and Eiichi Takeuchi
    • Journal Title

      Journal of the Japanese Society for Experimental Mechanics

      Volume: 14 Pages: 232-236

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Distribution Ratio of Copper between Na2S Flux and Silver at 1473K2012

    • Author(s)
      Hideki Ono
    • Journal Title

      Proc. of the 5th International Congress on the Science and Technology of Steelmaking 2012

      Volume: -

    • Related Report
      2012 Research-status Report
  • [Presentation] 溶鉄、Ca-Pb合金中Cu, Snの熱力学2015

    • Author(s)
      網干甚吾、小野英樹、竹内栄一
    • Organizer
      日本鉄鋼協会第169回講演大会
    • Place of Presentation
      東京大学(東京都目黒区)
    • Year and Date
      2015-03-18 – 2015-03-20
    • Related Report
      2014 Annual Research Report
  • [Presentation] Copper and Silver Capacity of Sodium Sulfide Flux2014

    • Author(s)
      Hideki Ono, Katsuhiro Yamaguchi and Eiichi Takeuchi
    • Organizer
      9th International Symposium on Advanced Science and Technology in Experimental Mechanics
    • Place of Presentation
      Hotel Jaypee Siddharth(New Delhi, India)
    • Year and Date
      2014-11-01 – 2014-11-06
    • Related Report
      2014 Annual Research Report
  • [Presentation] Ag相を介した炭素飽和溶鉄中Cuの硫化除去2014

    • Author(s)
      小野英樹、山口勝弘、竹内栄一
    • Organizer
      日本学術振興会製鋼第19委員会反応プロセス研究会第65回研究会
    • Place of Presentation
      東京大学(東京都文京区)
    • Year and Date
      2014-10-14
    • Related Report
      2014 Annual Research Report
  • [Presentation] 2液相分離を利用した鉄中循環性元素の除去可能性2014

    • Author(s)
      小野英樹、山口勝弘、網干甚吾、竹内栄一
    • Organizer
      日本鉄鋼協会第168回講演大会シンポジウム
    • Place of Presentation
      名古屋大学(愛知県名古屋市)
    • Year and Date
      2014-09-24 – 2014-09-26
    • Related Report
      2014 Annual Research Report
  • [Presentation] Ag相を介した溶鉄中Cuの硫化除去2013

    • Author(s)
      小野英樹
    • Organizer
      日本鉄鋼協会
    • Place of Presentation
      東京電機大学
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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