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Challenge to 1-kHz force control response realization for the next-generation high performance electric injection molding machine

Research Project

Project/Area Number 24656261
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeSingle-year Grants
Research Field Control engineering
Research InstitutionNagaoka University of Technology

Principal Investigator

OHISHI Kiyoshi  長岡技術科学大学, 工学部, 教授 (40185187)

Co-Investigator(Kenkyū-buntansha) WADA Yasuhiro  長岡技術科学大学, 工学部, 教授 (70293248)
MIYAZAKI Toshimasa  長岡技術科学大学, 工学部, 准教授 (90321413)
Co-Investigator(Renkei-kenkyūsha) OHNISHI Kouhei  慶應義塾大学, 理工学部, 教授 (80137984)
URUSHIHARA Shiro  香川高等専門学校, 電気情報工学科, 准教授 (90311092)
Project Period (FY) 2012-04-01 – 2014-03-31
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2013: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Fiscal Year 2012: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Keywords制御システム / モーションコントロール / 電動射出成形機
Research Abstract

The development of an injection molding machine with a force control response is challenged. In this research, first, although the ejection axis of a ball screw drive produces the pressure error by vibration and nonlinear friction of a machine resonance system, this pressure error is oppressed by new friction compensation and oscillating inhibitory control. Such technology is applied to the same ball screw drive as an ejection axis, and the proposed force control system which realizes a next-generation high performance electric injection molding machine is constituted. Next, this research realizes the pressure control based on 1 KHz force sensing. It is impossible for the conventional injection molding machine to realize 1 KHz force sensing base force control. By using the high-speed sampling of FPGA, this research realizes the proposed friction free high order disturbance observer and the force control response based on 1-kHz force sensing. Moreover, its validity is verified.

Report

(3 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • Research Products

    (26 results)

All 2014 2013 2012

All Journal Article (18 results) (of which Peer Reviewed: 18 results) Presentation (8 results)

  • [Journal Article] FPGA-Based High Performance Force Control System with Friction-Free and Noise-Free Force Observation2014

    • Author(s)
      T.T.Phuong, K.Ohishi, Y.Yokokura, C.Mitsantisk
    • Journal Title

      IEEE Transaction on Industrial Electronics

      Volume: vol.61 Pages: 994-1008

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] サイクロイド減速機の角度伝達誤差に起因した速度振動の拡張状態オブザーバによる抑制法2014

    • Author(s)
      河原翔太、吉岡崇、大石潔、Nguen Hien、宮崎敏昌、横倉勇希
    • Journal Title

      電気学会論文誌D

      Volume: Vol.134 Pages: 241-251

    • NAID

      130003391802

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] FPGA-Based High-Performance Force Control System With Friction-Free and Noise-Free Force Observation2014

    • Author(s)
      T. T. Phuong, K. Ohishi, Y. Yokokura, C. Mitsantisuk
    • Journal Title

      IEEE Transactions on Industrial Electronics

      Volume: Vol.61, No.2 Issue: 2 Pages: 994-1008

    • DOI

      10.1109/tie.2013.2266081

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Vibration Suppression Control Method using Extended State Observer for Angular Transmission Error in Cycloid Gear2014

    • Author(s)
      河原 翔太, 吉岡 崇, 大石 潔, Nguyen Hien, 宮崎 敏昌, 横倉 勇希
    • Journal Title

      IEEJ Transactions on Industry Applications

      Volume: 134 Issue: 3 Pages: 241-251

    • DOI

      10.1541/ieejias.134.241

    • NAID

      130003391802

    • ISSN
      0913-6339, 1348-8163
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Electro-pneumatic Blended Braking Control of Regenerative Brake and Air Brake based on Estimated Adhesion Coefficient2014

    • Author(s)
      Kota Teramoto, Kiyoshi Ohishi, Takahiro Kondo, Shingo Makishima, Keiichi Uezono, Shinobu Yasukawa
    • Journal Title

      IEEJ Journal of Industry Applications

      Volume: 3 Issue: 1 Pages: 75-85

    • DOI

      10.1541/ieejjia.3.75

    • NAID

      130003388509

    • ISSN
      2187-1094, 2187-1108
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] SPMSMにおける電流センサのオフセットとゲイン変動による電流検出誤差の一補正法2013

    • Author(s)
      宮本直樹、大石潔
    • Journal Title

      電気学会論文誌D

      Volume: Vol.133 Pages: 627-638

    • NAID

      10031175319

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] 自動パラメータ切替形反力オブザーバを用いた射出成形機のセンサレス力制御の実現性に関する検討2013

    • Author(s)
      古澤亮,大石潔,岩崎憲嗣,景山晃一,高津勝,漆原史朗
    • Journal Title

      電気学会論文誌D

      Volume: Vol.133 Pages: 248-261

    • NAID

      10031155368

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Estimation of Action/Reaction for the Bilateral Control Using Kalman Filter2013

    • Author(s)
      C.Mitsantisk, K.Ohishi, S.Katsura
    • Journal Title

      Industrial Electronics

      Volume: vol.59 Pages: 4383-4393

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Fine Acceleration Control Method Considering Torque Ripple for Hybrid-Type Stepping Motor2013

    • Author(s)
      T.Hiraide, K.Takahashi, M.Nandayapa, K.Ohishi
    • Journal Title

      IEEJ Journal of Industry Applications

      Volume: Vol.2 Pages: 221-231

    • NAID

      130003379514

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] ACサーボモータの速度制御系の応答性能を維持した操作量飽和対策の一手法2013

    • Author(s)
      金子和秀、大石潔
    • Journal Title

      電気学会論文誌D

      Volume: Vol.133 Pages: 526-535

    • NAID

      10031166999

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Correction Method of Current Measurement Error caused by Offset and Gain Deviation of Current Sensor for SPMSM2013

    • Author(s)
      宮本 直樹, 大石 潔
    • Journal Title

      IEEJ Transactions on Industry Applications

      Volume: 133 Issue: 6 Pages: 627-638

    • DOI

      10.1541/ieejias.133.627

    • NAID

      10031175319

    • ISSN
      0913-6339, 1348-8163
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Anti-slip Re-adhesion Control for Trains Based on Slip Acceleration2013

    • Author(s)
      佐藤 正健, 寺本 晃大, 大石 潔, 牧島 信吾, 上園 恵一, 保川 忍
    • Journal Title

      IEEJ Transactions on Industry Applications

      Volume: 133 Issue: 6 Pages: 577-587

    • DOI

      10.1541/ieejias.133.577

    • NAID

      10031175314

    • ISSN
      0913-6339, 1348-8163
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fine Acceleration Control Method Considering Torque Ripple for Hybrid-Type Stepping Motor2013

    • Author(s)
      Toshio Hiraide, Kenji Takahashi, Manuel Nandayapa, Kiyoshi Ohishi
    • Journal Title

      IEEJ Journal of Industry Applications

      Volume: 2 Issue: 4 Pages: 221-231

    • DOI

      10.1541/ieejjia.2.221

    • NAID

      130003379514

    • ISSN
      2187-1094, 2187-1108
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Design Method of Limitation Compensator Maintaining Response Performance for PI Speed Control System of SPMSM2013

    • Author(s)
      金子 和秀, 大石 潔
    • Journal Title

      IEEJ Transactions on Industry Applications

      Volume: 133 Issue: 5 Pages: 526-535

    • DOI

      10.1541/ieejias.133.526

    • NAID

      10031166999

    • ISSN
      0913-6339, 1348-8163
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Torque Priority Control for Interior Permanent Magnet Synchronous Motor Balancing Operation Time Reduction and Torque Response2013

    • Author(s)
      花田 敏洋, 高橋 健治, 丹保 辰太郎, 大石 潔, 牧島 信吾, 上園 恵一, 保川 忍
    • Journal Title

      IEEJ Transactions on Industry Applications

      Volume: 133 Issue: 5 Pages: 484-494

    • DOI

      10.1541/ieejias.133.484

    • NAID

      10031166994

    • ISSN
      0913-6339, 1348-8163
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Enhancing transparency on a ball screw teleoperationrobot system using a novel velocity estimation method with FPGA2013

    • Author(s)
      Manuel Nandayapa, Chowarit Mitsantisuk, Kiyoshi Ohishi
    • Journal Title

      Advanced Robotics

      Volume: Vol.27, No.3 Issue: 3 Pages: 211-222

    • DOI

      10.1080/01691864.2013.754078

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 自動パラメータ切替形反力オブザーバを用いた射出成形機のセンサレス力制御の実現性に関する検討2013

    • Author(s)
      古澤 亮, 大石 潔, 岩崎 憲嗣, 景山 晃一, 高津 勝, 漆原 史朗
    • Journal Title

      電気学会論文誌D

      Volume: 133 Pages: 248-261

    • NAID

      10031155368

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Estimation of Action/Reaction Forces for the Bilateral Control Using Kalman Filter2012

    • Author(s)
      C.Mitsantisuk, S.Katsura, K.Ohishi
    • Journal Title

      IEEE Transactions on Industrial Electronics

      Volume: Vol.59, No.11 Issue: 11 Pages: 4383-4393

    • DOI

      10.1109/tie.2011.2173092

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Presentation] Robust Sensorless Pressure Control of Electric Injection Molding Mashine using Frection-Free Observer2014

    • Author(s)
      K.Iwazaki, K.Ohishi, Y.Yokokura, K.Kageyama, M.Takatsu, S.Urushihara
    • Organizer
      IEEE/IES AMC2014
    • Place of Presentation
      慶應義塾大学、横浜、神奈川県、日本
    • Year and Date
      2014-03-14
    • Related Report
      2013 Final Research Report
  • [Presentation] Robust Sensorless Pressure Control of Electric Injection Molding Machine using Friction-Free Force Observer2014

    • Author(s)
      Kenji Iwazaki, Kiyoshi Ohishi, Yuki Yokokura, Koichi Kageyama, Masaru Takatsu, Shiro Urushihara
    • Organizer
      IEEE/IES AMC2014
    • Place of Presentation
      Yokohama, Japan
    • Related Report
      2013 Annual Research Report
  • [Presentation] Integrated Design Method of Force and Current Control Systems2014

    • Author(s)
      Yuki Yokokura, Kiyoshi Ohishi
    • Organizer
      IEEE/IES AMC2014
    • Place of Presentation
      Yokohama, Japan
    • Related Report
      2013 Annual Research Report
  • [Presentation] Robust Pressure Control of Electric Injection Molding Machine using Automatic Parameter Switching Reaction Force Observer2013

    • Author(s)
      Kenji Iwazaki, Kiyoshi Ohishi, Yuki Yokokura, Shiro Urushihara
    • Organizer
      IEEE/IES IECON2013
    • Place of Presentation
      Vienna, Austria
    • Related Report
      2013 Annual Research Report
  • [Presentation] FPGA-based High Performance Bilateral Control of Different Master-Slave Mechanism using Highorder Disturbance Observer2013

    • Author(s)
      Thao Tran Phuong, Yuki Yokokura, Kiyoshi Ohishi, Chowarit Mitsantisuk
    • Organizer
      2013 IEEE International Conference on Mechatronics
    • Place of Presentation
      Vicenza, Italy
    • Related Report
      2012 Research-status Report
  • [Presentation] 摩擦を考慮した反力オブザーバによる射出成型機の力応答特性の一検討2013

    • Author(s)
      岩崎憲嗣,大石潔,横倉勇希,景山晃一,高津勝
    • Organizer
      電気学会産業計測制御・メカトロニクス制御合同研究会
    • Place of Presentation
      千葉、日本
    • Related Report
      2012 Research-status Report
  • [Presentation] Force Sensation Improvement in Bilateral Control of Different Master-Slave Mechanism Based on High-order Disturbance Observer2012

    • Author(s)
      Thao Tran Phuong, Manuel Nandayapa, Chowarit Mitsantisuk, Yuki Yokokura, Kiyoshi Ohishi
    • Organizer
      38th Annual Conference of the IEEE Industrial Electronics Society
    • Place of Presentation
      Montreal, Quebec, Canada
    • Related Report
      2012 Research-status Report
  • [Presentation] Power Assisted Bilateral Control for Different Master-Slave Mechanism2012

    • Author(s)
      Thao Tran Phuong, Manuel Nandayapa, Chowarit Mitsantisuk, Yuki Yokokura, Kiyoshi Ohishi
    • Organizer
      日本ロボット学会第30回記念学術講演会
    • Place of Presentation
      札幌、日本
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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