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Joining of Ultra High Temperature Ceramics using Reactive Metal Melts

Research Project

Project/Area Number 24686085
Research Category

Grant-in-Aid for Young Scientists (A)

Allocation TypePartial Multi-year Fund
Research Field Metal making engineering
Research InstitutionKyushu University

Principal Investigator

SAITO Noritaka  九州大学, 工学(系)研究科(研究院), 准教授 (80432855)

Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥26,780,000 (Direct Cost: ¥20,600,000、Indirect Cost: ¥6,180,000)
Fiscal Year 2014: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Fiscal Year 2013: ¥7,020,000 (Direct Cost: ¥5,400,000、Indirect Cost: ¥1,620,000)
Fiscal Year 2012: ¥16,900,000 (Direct Cost: ¥13,000,000、Indirect Cost: ¥3,900,000)
Keywords超高温セラミックス / 接合 / 金属融体 / 濡れ性 / 界面反応 / 曲げ強度 / UHTC / 溶融金属
Outline of Final Research Achievements

Joint-region microstructural characterization revealed well-bonded interfaces with microstructures strongly dependent on the interlayer. It was found that the Ti interlayer exhibited more intensive interfacial reaction with ZrB2 composite than the Zr interlayer, which is mainly attributed to the formation of Ti-Zr-Si ternary liquid phase at the bonding temperature. Additionally, the bending strength at room temperature reached 477.7±88 MPa for the Ti interlayer and 439±70 MPa for the Zr interlayer, respectively. Then at high temperature (1000 °C, under air), the bending strength exhibited 495.3±45 MPa for the Ti interlayer and 190.7±84 MPa for the Zr interlayer, respectively. These results indicated that the strength of the joints were comparable at room temperature, however at elevated temperature, the joint with Zr interlayer revealed significantly reduced strength, which is due to the residual metallic Zr at the interface and its oxidization during the bending test at 1000 °C.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Annual Research Report
  • 2012 Annual Research Report
  • Research Products

    (18 results)

All 2015 2014 2013 2012

All Journal Article (3 results) (of which Peer Reviewed: 3 results) Presentation (15 results) (of which Invited: 3 results)

  • [Journal Article] Transient Liquid Phase Bonding of HfC-based Ceramics2014

    • Author(s)
      Laura ESPOSITO, Diletta SCITI, Laura SILVESTRONI, Cesare MELANDRI, Stefano GUICCIARDI, Noritaka SAITO, Kunihiko NAKASHIMA, and Andreas M. GLAESER
    • Journal Title

      Journal of Materials Science

      Volume: 49 Issue: 2 Pages: 654-664

    • DOI

      10.1007/s10853-013-7746-2

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Wettability al】d Transient Liquid Phase Bonding of Hafnium Diboride Composite with Ni-Nb A1loys2012

    • Author(s)
      Noritaka SAITO, Hi royuki IKEDA, Yosh i nor i YAMAOKA, Andreas M.GLAESER, Kunihiko NAKASH1MA
    • Journal Title

      Journal of Materials Science

      Volume: 47 Issue: 24 Pages: 8454-8463

    • DOI

      10.1007/s10853-012-6778-3

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Advances in Transient-Li quid-Phase Bonding of Ultra-high Temperature ZrC Ceramics2012

    • Author(s)
      Diletta SCITI, Laura SILVESTRONI, Laura ESPOSITO, Kunihiko NAKASHIMA, Noritaka SAITO, Yoshinori YAMAOKA, and Andreas M GLAESER
    • Journal Title

      High Temperature Materials and Process

      Volume: 31 Issue: 4-5 Pages: 501-511

    • DOI

      10.1515/htmp-2012-0087

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Presentation] Joining of UHTC Boride Composites using Metallic Interlayers2015

    • Author(s)
      Noritaka SAITO, Kei NISHIMURA, Kunihiko NAKASHIMA, Cesare MELANDRI, and Laura ESPOSITO
    • Organizer
      Ultra-high Temperature Ceramics: Materials For Extreme Environment Applications III
    • Place of Presentation
      Outrigger Surfer’s Paradise, Gold Coast
    • Year and Date
      2015-04-12 – 2015-04-16
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Effect of Ni-Nb Interlayer Thickness on Mechanical Property of HfB2 Composite Joints2015

    • Author(s)
      Kou HONDA, Noritaka SAITO, Kunihiko NAKASHIMA, Cesare MELANDRI, and Laura ESPOSITO
    • Organizer
      Ultra-high Temperature Ceramics: Materials For Extreme Environment Applications III
    • Place of Presentation
      Outrigger Surfer’s Paradise, Gold Coast
    • Year and Date
      2015-04-12 – 2015-04-16
    • Related Report
      2014 Annual Research Report
  • [Presentation] HfB2接合体の機械的特性に及ぼすNi-Nbインサート材の影響2015

    • Author(s)
      本田皓,齊藤敬高,中島邦彦,Cesare MELANDRI,Laura ESPOSITO
    • Organizer
      平成27年度第1回材料プロセス談話会
    • Place of Presentation
      熊本大学
    • Year and Date
      2015-03-06
    • Related Report
      2014 Annual Research Report
  • [Presentation] 金属融体を用いた超高温セラミックスの接合2014

    • Author(s)
      齊藤敬高,中島邦彦, Laura ESPOSITO, Laura SILVESTRONI, Diletta SCITI, Stefano GUICCIARDI, and Andreas M. GLAESER
    • Organizer
      日本鉄鋼協会高温プロセス部会高温物性値フォーラム 日本熱物性学会研究分科会 平成26年度第1回研究会
    • Place of Presentation
      司ロイヤルホテル
    • Year and Date
      2014-06-20 – 2014-06-21
    • Related Report
      2014 Annual Research Report
  • [Presentation] Joining of UHTC Diborides using Metallic Interlayers2014

    • Author(s)
      Noritaka SAITO, Kunihiko NAKASHIMA, Laura ESPOSITO, Laura SILVESTRONI, Diletta SCITI, Stefano GUICCIARDI, and Andreas M. GLAESER
    • Organizer
      CIMTEC2014, 13th International Ceramics Congress
    • Place of Presentation
      Palazzo dei Congressi, Montecatini Terme
    • Year and Date
      2014-06-09 – 2014-06-13
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Joining of Ultra High Temperature Ceramics Using Metallic Interlayers2014

    • Author(s)
      Noritaka SAITO, Kunihiko NAKASHIMA, Laura ESPOSITO, Laura SILVESTRONI, Diletta SCITI, Stefano GUICCIARDI, and Andreas M. GLAESER
    • Organizer
      The 4th International Symposium on SiAlONs and Non-Oxides
    • Place of Presentation
      Nagahama Royal Hotel
    • Year and Date
      2014-05-26 – 2014-05-28
    • Related Report
      2014 Annual Research Report
  • [Presentation] 超高温耐熱セラミックスの液相拡散接合2014

    • Author(s)
      本田皓,齊藤敬高,中島邦彦,日野隆博
    • Organizer
      平成26年度第1回材料プロセス談話会
    • Place of Presentation
      九州大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] HfB2セラミックスの液相拡散接合および機械的特性評価2014

    • Author(s)
      本田皓,西村啓,齊藤敬高,林浩一,中島邦彦
    • Organizer
      資源・素材2014春季大会
    • Place of Presentation
      東京大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] 高反応性金属を用いたホウ化シ勹レコニウムの接合2013

    • Author(s)
      西村啓,助水壮平,齊藤敬高,林浩一, 中島邦畜
    • Organizer
      資源・素材2013春季大会
    • Place of Presentation
      千葉工業大学
    • Year and Date
      2013-03-29
    • Related Report
      2012 Annual Research Report
  • [Presentation] Joining of Zr-based UHTC Composite with Reactive Metals2013

    • Author(s)
      Kei Nishimura, Noritaka SAITO, Andreas M. GLAESER, and Kunihiko NAKASHIMA
    • Organizer
      The 10th Pacific Rim Conference on Ceramic and Glass Technology
    • Place of Presentation
      Hotel Del Coronado, San Diego CA
    • Related Report
      2013 Annual Research Report
  • [Presentation] Transient Liquid Phase Bonding and Wettability of HfB2-MoSi2 Composites with Nb based Alloy2013

    • Author(s)
      Noritaka SAITO, Hiroyuki IKEDA, Andreas M. GLAESER, and Kunihiko NAKASHIMA
    • Organizer
      The 10th Pacific Rim Conference on Ceramic and Glass Technology
    • Place of Presentation
      Hotel Del Coronado, San Diego CA
    • Related Report
      2013 Annual Research Report
  • [Presentation] Transient-liquid-phase bonding of HfC-based ceramics2013

    • Author(s)
      Laura ESPOSITO, Diletta SCITI, Laura SILVESTRONI, Cesare MELANDRI, Stefano GUICCIARDI, Andreas M. GLAESER, Noritaka SAITO, Kunihiko NAKASHIMA
    • Organizer
      13th International Conference and Exhibition of the European Ceramic Society
    • Place of Presentation
      Limoges, France
    • Related Report
      2013 Annual Research Report
  • [Presentation] 金属融体の拡散を用いたセラミックスの接合2013

    • Author(s)
      齊藤敬高
    • Organizer
      ニューガラスフォーラム 評価技術研究会 第2回研究会 封止封着および異種間接合に関する先端研究開発と評価技術
    • Place of Presentation
      ニューガラスフォーラム
    • Related Report
      2013 Annual Research Report
    • Invited
  • [Presentation] Effect of Zirconia on Sintering of HfB2-MoS i 2 Composite2012

    • Author(s)
      Yoshinori YAMAOKA. Noritaka SAITO, and Kunihiko NAKASHIMA
    • Organizer
      IFAMST-8 8th International Forum on Advanced Materials Science and Technology
    • Place of Presentation
      Fukuoka Institute of Technology
    • Year and Date
      2012-08-03
    • Related Report
      2012 Annual Research Report
  • [Presentation] HfB2基板のNi-Nb合金に対する濡れ性および接合2012

    • Author(s)
      池田拓之,齊藤敬高,中島邦彦
    • Organizer
      資源・素材学会九州支部平成24年度春季例会
    • Place of Presentation
      九州大学
    • Year and Date
      2012-05-25
    • Related Report
      2012 Annual Research Report

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Published: 2012-04-24   Modified: 2019-07-29  

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