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Suppression of chatter occurring in end milling operation of low rigidity workpiece using dither control

Research Project

Project/Area Number 24760183
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Dynamics/Control
Research InstitutionTokyo Institute of Technology

Principal Investigator

NAKANO YUTAKA  東京工業大学, 理工学研究科, 准教授 (70433068)

Project Period (FY) 2012-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2014: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2013: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2012: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywords自励振動 / びびり振動 / ディザー / エンドミル加工
Outline of Final Research Achievements

In the present study, the analytical and experimental investigations are performed to study the effect of workpiece excitation on workpiece chatter in end milling operation. The workpiece is supported by the low rigidity jig and is excited by an exciter in the feed direction of tool. First, the equations of motion of the low rigidity workpiece model which is modeled as a lumped mass system with orthogonal degrees of freedom in the feed and normal directions are derived. The excitation frequencies and excitation amplitudes to effectively reduce workpiece chatter are investigated by the direct numerical integration method. Furthermore, the numerical analysis and the experiments reveal that the workpiece chatter vibration is greatly reduced when the excitation frequency is equal to the natural frequency of workpiece in the feed direction.

Report

(5 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (4 results)

All 2015 2014

All Presentation (4 results) (of which Int'l Joint Research: 1 results)

  • [Presentation] 強制加振による低剛性被削材に生じる再生びびり振動抑制メカニズム2015

    • Author(s)
      秋山遊
    • Organizer
      Dynamics and Design Conference 2015
    • Place of Presentation
      弘前大学、文教町キャンパス(青森県)
    • Year and Date
      2015-08-25
    • Related Report
      2015 Annual Research Report
  • [Presentation] IMPROVEMENT OF WORKPIECE CHATTER STABILITY IN ENDMILLING PROCESS BY WORKPIECE EXCITATION2015

    • Author(s)
      Yutaka Nakano
    • Organizer
      The 22nd International Congress on Sound and Vibration
    • Place of Presentation
      Florence, Italy
    • Year and Date
      2015-07-12 – 2015-07-16
    • Related Report
      2014 Research-status Report
  • [Presentation] IMPROVEMENT OF WORKPIECE CHATTER STABILITY IN ENDMILLING PROCESS BY WORKPIECE EXCITATION2015

    • Author(s)
      Yutaka Nakano
    • Organizer
      the 22nd International Congress on Sound and Vibration
    • Place of Presentation
      Florence, Italy
    • Year and Date
      2015-07-12
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 被削材外部励振による低剛性被削材に生じる再生びびり振動抑制効果2014

    • Author(s)
      中野 寛
    • Organizer
      Dynamics and Design Conference 2014
    • Place of Presentation
      上智大学 四谷キャンパス(東京都)
    • Year and Date
      2014-08-26 – 2014-08-29
    • Related Report
      2014 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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