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Mesoscopic tribological control in microforming by tailored surface texturing

Research Project

Project/Area Number 24760609
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Material processing/treatments
Research InstitutionTokyo Metropolitan University

Principal Investigator

SHIMIZU Tetsuhide  首都大学東京, システムデザイン学部, 助教 (70614543)

Project Period (FY) 2012-04-01 – 2014-03-31
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2013: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Fiscal Year 2012: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Keywords精密プレス加工 / トライボロジー / 表面テクスチャリング / ダイヤモンド状炭素膜 / マイクロ金型 / その場観察 / 摩耗粉 / 表面設計 / テクスチャリング / ダイアモンドライクカーボン / 超硬 / ボールオンディスク試験
Research Abstract

To realize the optimization of tribological properties in microforming by designing the surface texture on microforming die, which is under the complex contact conditions, the present study aims to clarify the relevance between the dimensions of micro surface texture and friction and wear properties under the specific contact condition in microforming. Through the investigation, it was found that the main contribution of the surface texturing under dry sliding friction were the enhancement of the wear debris ejection. Based on this result, it was demonstrated that the surface texturing dimensions of its gaps and width could be designed corresponding to the variation of contact length and surface pressure during the microforming process.

Report

(3 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • Research Products

    (30 results)

All 2014 2013 2012 Other

All Journal Article (4 results) (of which Peer Reviewed: 4 results) Presentation (24 results) Book (2 results)

  • [Journal Article] Plastic anisotropy of ultra-thin rolled phosphor bronze foils and its thickness strain evolution in micro-deep drawing2014

    • Author(s)
      T. Shimizu, M.Ogawa, M.Yang, K. Manabe
    • Journal Title

      Materials & Design

      Volume: 56 Pages: 604-612

    • DOI

      10.1016/j.matdes.2013.11.048

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] HIPIMS Deposition of TiAlN Films on Inner Wall of Micro-Dies and Its Applicability in Micro-Sheet Metal Forming2014

    • Author(s)
      T. Shimizu, H.Komiya, T.Watanabe, Y. Teranishi, H. Nagasaka, K. Morikawa, M.Yang
    • Journal Title

      Surface and Coatings Technology

      Volume: In Press Pages: 44-51

    • DOI

      10.1016/j.surfcoat.2014.02.008

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Scale Dependence of Adhesion Behavior under Dry Friction in Progressive Micro-Deep Drawing2013

    • Author(s)
      Tetsuhide Shimizu, Yushiro Murashige, Syuhei Iwaoka, Ming Yang and Ken-ichi Manabe
    • Journal Title

      Journal of Solid Mechanics and Materials Engineering

      Volume: 7 Issue: 2 Pages: 251-263

    • DOI

      10.1299/jmmp.7.251

    • NAID

      130003366865

    • ISSN
      1880-9871
    • Related Report
      2013 Final Research Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] High-Density Energy Assisted Micro Forming for Fabrication of Metallic Devices2013

    • Author(s)
      Ming Yang, Hiroyuki Tanabe, Tetsuhide Shimizu
    • Journal Title

      Materials and Manufacturing Processes

      Volume: In Proof

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Presentation] Influence of HIPIMS Pulse Duration on the Properties of TiAlN Films Deposited at Low Substrate Temperature2014

    • Author(s)
      T. SHIMIZU, T. WATANABE, Y. TERANISHI, H. NAGASAKA, H.KOMIYA, K. MORIKAWA, M. YANG
    • Organizer
      E-MRS Spring Meeting 2014
    • Place of Presentation
      リール, フランス
    • Related Report
      2013 Annual Research Report
  • [Presentation] Effects of HIPIMS Deposition Pressure on (Ti, Al)N Film Properties at Inner Wall of Sub-Millimeter Scale Small Holes2014

    • Author(s)
      T. SHIMIZU, H.KOMIYA, T. WATANABE, Y. TERANISHI, H. NAGASAKA, K. MORIKAWA, M. YANG
    • Organizer
      5th Int. Conf. on Fundamental and Application of HIPIMS(HIPIMS2014)
    • Place of Presentation
      シェフィールド、イギリス
    • Related Report
      2013 Annual Research Report
  • [Presentation] Micro-texturing of DLC Thin Film Coatings and Its Tribological Performance under Dry Sliding Friction for Microforming Operation2014

    • Author(s)
      T.Shimizu , T. Kakegawa, M. Yang
    • Organizer
      Int. Conf. on Technology of Plasticity, ICTP2104
    • Place of Presentation
      名古屋
    • Related Report
      2013 Annual Research Report
  • [Presentation] HIPIMS法によるTiAlN膜の低温薄膜形成とその膜特性評価2014

    • Author(s)
      清水 徹英, 寺西 義一, 渡部 友太郎, 長坂 浩志, 小宮 英俊, 楊 明
    • Organizer
      日本機械学会2014年度年次大会
    • Place of Presentation
      東京
    • Related Report
      2013 Annual Research Report
  • [Presentation] マイクロ金型への表面テクスチャリングとそのドライ摩擦・摩耗特性評価2014

    • Author(s)
      掛川 泰, 清水 徹英, 楊 明
    • Organizer
      日本機械学会2014年度年次大会
    • Place of Presentation
      東京
    • Related Report
      2013 Annual Research Report
  • [Presentation] 極薄金属箔材のドライ摩擦摺動特性に対する金型表面特性の影響2013

    • Author(s)
      清水徹英,楊明,真鍋健一
    • Organizer
      平成25年度塑性加工春季講演会
    • Related Report
      2013 Final Research Report
  • [Presentation] マイクロテクスチャ構造を有するDLC薄膜のドライ摩擦・摩耗特性評価2013

    • Author(s)
      清水徹英,掛川泰,楊明
    • Organizer
      平成25年度塑性加工春季講演会
    • Related Report
      2013 Final Research Report
  • [Presentation] 極薄金属箔材のドライ摩擦摺動特性に及ぼす被加工材質の影響2013

    • Author(s)
      清水徹英,楊明,真鍋健一
    • Organizer
      第64回塑性加工連合講演会
    • Related Report
      2013 Final Research Report
  • [Presentation] HIPIMS Deposition of TiAlN Films on Microforming Die and Its Tribological Properties in Progressive Micro-Deep Drawing2013

    • Author(s)
      T. Shimizu, H. Komiya, T. Watanabe, Y. Teranishi, H. Nagasaka, M. Yang
    • Organizer
      4th 4th Int. Conf. on Fundamental and Application of HIPIMS(HIPIMS2013)
    • Place of Presentation
      ブラウンシュヴァイク、ドイツ
    • Related Report
      2013 Annual Research Report
  • [Presentation] Anisotropic Tensile Ductility of Ultra-thin Rolled Phosphor Bronze2013

    • Author(s)
      T. Shimizu, M. Yang, K. Manabe
    • Organizer
      6th Asian workshop on Nano/Micro Forming Technology 2013(AWMFT2013)
    • Place of Presentation
      済州、韓国
    • Related Report
      2013 Annual Research Report
  • [Presentation] 極薄金属箔材のドライ摩擦摺動特性に対する金型表面特性の影響2013

    • Author(s)
      清水 徹英, 楊 明, 真鍋 健一
    • Organizer
      平成25年度塑性加工春季講演会
    • Place of Presentation
      名古屋
    • Related Report
      2013 Annual Research Report
  • [Presentation] マイクロテクスチャ構造を有するDLC薄膜のドライ摩擦・摩耗特性評価2013

    • Author(s)
      清水 徹英, 掛川 泰, 楊 明
    • Organizer
      平成25年度塑性加工春季講演会
    • Place of Presentation
      名古屋
    • Related Report
      2013 Annual Research Report
  • [Presentation] HIPIMS法によるTiAlN薄膜形成とそのトライボロジー特使評価2013

    • Author(s)
      清水 徹英, 小宮 英俊, 渡部 友太郎, 寺西 義一, 長坂 浩志, 楊 明
    • Organizer
      日本機械学会2013年度年次大会
    • Place of Presentation
      岡山
    • Related Report
      2013 Annual Research Report
  • [Presentation] 極薄金属箔材のドライ摩擦摺動特性に及ぼす被加工材質の影響2013

    • Author(s)
      清水 徹英, 楊 明, 真鍋 健一
    • Organizer
      第64回塑性加工連合講演会
    • Place of Presentation
      大阪
    • Related Report
      2013 Annual Research Report
  • [Presentation] 極薄金属箔材のドライ摩擦摺動特性に対する金型表面特性の影響2013

    • Author(s)
      清水徹英、楊明、真鍋健一
    • Organizer
      平成25年度塑性加工春季講演会
    • Place of Presentation
      愛知県
    • Related Report
      2012 Research-status Report
  • [Presentation] マイクロテクスチャ構造を有するDLC構造薄膜のドライ摩擦・摩耗特性評価2013

    • Author(s)
      清水徹英、掛川泰、楊明
    • Organizer
      平成25年度塑性加工春季講演会
    • Place of Presentation
      愛知県
    • Related Report
      2012 Research-status Report
  • [Presentation] HIPIMS Deposition of TiAlN Films on Microforming Die and Its Tribological Properties in Progressive Micro-Deep Drawing2013

    • Author(s)
      Tetsuhide SHIMIZU, Hidetoshi KOMIYA, Tomotaro WATANABE, Yoshikazu TERANISHI, Hiroshi NAGASAKA, Ming YANG
    • Organizer
      4th International Conference on HiPIMS 2013
    • Place of Presentation
      ブラウンシュヴァイク、ドイツ
    • Related Report
      2012 Research-status Report
  • [Presentation] 医療用純チタン箔材のマイクロ精密プレス成形におけるトライボロジー特性2012

    • Author(s)
      清水徹英、楊明,真鍋健一
    • Organizer
      平成24年度東京都立産業技術研究センター研究成果発表会
    • Year and Date
      2012-06-14
    • Related Report
      2013 Final Research Report
  • [Presentation] Development of Scaled Strip Drawing Friction Tester for Micro-Sheet Metal Forming2012

    • Author(s)
      Tetsuhide Shimizu, Ming Yang, Ken-ichi Manabe
    • Organizer
      5th Asian Workshop on Micro/Nano Forming Technology (AWMNF)
    • Related Report
      2013 Final Research Report 2012 Research-status Report
  • [Presentation] Scale Dependence of Adhesion Behaviour under Dry Friction in Progressive Micro Deep Drawing2012

    • Author(s)
      Tetsuhide Shimizu, Yushiro Murashige, Syuhei Iwaoka, Ming Yang, Ken-ichi Manabe
    • Organizer
      3rd Asian Symposium on Materials and Processing (ASMP)
    • Related Report
      2013 Final Research Report 2012 Research-status Report
  • [Presentation] Tribological Properties of Anodized Pure Titanium Foils in Micro-Deep Drawing with Ironing2012

    • Author(s)
      Tetsuhide Shimizu,, Syuhei Iwaoka, Ken-ichi Manabe, Yoshikazu Teranishi, Kazuo Morikawa
    • Organizer
      15th International Conference on Advances in Materials and Processing Technologies (AMPT)
    • Related Report
      2013 Final Research Report 2012 Research-status Report
  • [Presentation] High-Density Energy Assisted Micro Forming for Fabrication of Metallic Devices2012

    • Author(s)
      Ming Yang, Hiroyuki Tanabe, Tetsuhide Shimizu
    • Organizer
      15th International Conference on Advances in Materials and Processing Technologies (AMPT)
    • Place of Presentation
      ウーロンゴン、オーストラリア
    • Related Report
      2012 Research-status Report
  • [Presentation] 熱援用マイクロ塑性加工システムの開発と金属箔材成形への適用2012

    • Author(s)
      清水徹英、田辺啓之、楊明
    • Organizer
      第63回塑性加工連合講演会
    • Place of Presentation
      福岡県
    • Related Report
      2012 Research-status Report
  • [Presentation] 医療用純チタン箔材のマイクロ精密プレス成形におけるトライボロジー特性

    • Author(s)
      清水徹英、楊明,真鍋健一
    • Organizer
      平成24年度 東京都立産業技術研究センター研究成果発表会
    • Place of Presentation
      東京都
    • Related Report
      2012 Research-status Report
  • [Book] Metal Forming-Process, Tools, Design, Chapter 5- Impact of Surface Topography of Tools and Materials in Micro Sheet Metal Forming2012

    • Author(s)
      Tetsuhide Shimizu, Ming Yang, Ken-ichi Manabe
    • Publisher
      INTECH
    • Related Report
      2013 Final Research Report
  • [Book] Metal Forming-Process, Tools, Design, Chpater 5- Imapct of Surface Topography of Tools and Materials in Micro Sheet Metal Forming2012

    • Author(s)
      Tetsuhide Shimizu, Ming Yang, Ken-ichi Manabe
    • Total Pages
      22
    • Publisher
      INTECH
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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