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Development of wear-resistant aluminum alloy by multilayer coating with gradient hardness at nano-scale thickness

Research Project

Project/Area Number 25420005
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionIbaraki University

Principal Investigator

Nakamura Masashi  茨城大学, 工学部, 准教授 (60302329)

Co-Investigator(Kenkyū-buntansha) 鈴木 秀人  茨城大学, 工学部, 名誉教授 (30090369)
崎野 純子  茨城大学, 工学部, 技術職員 (40272116)
Project Period (FY) 2013-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2015: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2014: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2013: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywordsダイヤモンドライクカーボン / アルミニウム合金 / 表面改質 / トライボロジー / UBM sputtering / 硬度傾斜膜 / 疲労信頼性保証 / ダイヤモンドライクカーボン / アルミニウム合金 / 疲労信頼性
Outline of Final Research Achievements

The purpose of this research is to improve the adhesion between the DLC film and Al alloy by only in the film depositing process by UBMS equipment and to create Al alloy which can withstand harsh environments used at dry sliding.First, we clarified the effect of UBMS film depositing conditions on film hardness, elastic modulus and film depositing rate, and could be deposited hardness gradient AlN film and hardness gradient AlCrN film with film thickness and hardness controlled step by step on Al alloy.Next, it was revealed that Al alloy having a hardness gradient AlN film as the intermediate layer and a DLC layer on the outermost surface shows a low friction coefficient and wear life is improved comlared to DLC having no gradient AlN film. Furthermore, it was clarified that the DLC/AlNG film does not lower the fatigue strength reliability. Based on the above, the Al alloy developed in this research is expected to be used for sliding machines component.

Report

(5 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (16 results)

All 2016 2015 2014 2013

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Acknowledgement Compliant: 2 results) Presentation (14 results) (of which Int'l Joint Research: 2 results)

  • [Journal Article] Fatigue reliability evaluation of aluminium alloy coated with Diamond-Like Carbon/AlN hybrid coatings by UBMS2016

    • Author(s)
      中村 雅史, 高森 悠紀
    • Journal Title

      Transactions of the JSME (in Japanese)

      Volume: 82 Issue: 840 Pages: 16-00157-16-00157

    • DOI

      10.1299/transjsme.16-00157

    • NAID

      130005407040

    • ISSN
      2187-9761
    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Wear and Friction Characteristics of AlN/ Diamond-Like Carbon Hybrid Coatings on Aluminum Alloy2015

    • Author(s)
      Masashi Nakamura, Sadayuki Kubota, Hideto Suzuki & Tadao Haraguchi
    • Journal Title

      Journal of Materials Engineering and Performance

      Volume: Vol.24, No.10 Issue: 10 Pages: 3789-3797

    • DOI

      10.1007/s11665-015-1694-8

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] Wear and Friction Characteristics of AlN/AlCrN Hybrid Coatings on Aluminum Alloy2016

    • Author(s)
      Masashi Nakamura, Yuki Takamori, and Yuma Iwamoto
    • Organizer
      The 10th Asia-Pacific Conference on Fracture and Strength; APCFS2016
    • Place of Presentation
      International Convention Center in Toyama, Japan
    • Year and Date
      2016-09-19
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Wear and friction characteristics of AlN/AlCrN hybrid coatings on aluminum alloy2016

    • Author(s)
      Masashi NAKAMURA , Yuki TAKAMORI and Yuma IWAMOTO
    • Organizer
      Asia-Pacific Conference on Fracture and Strength 2016(APCFS2016)
    • Place of Presentation
      Toyama International Convention Center
    • Year and Date
      2016-09-19
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] 硬さ傾斜構造化Hybrid表面改質によるA7075合 金の摩擦摩耗特性の改善2015

    • Author(s)
      中村 雅史,岩本 雄磨
    • Organizer
      (一社) 軽金属学会 第129 回秋期大会
    • Place of Presentation
      日本大学生産工学部 津田沼キャンパス
    • Year and Date
      2015-11-21
    • Related Report
      2015 Research-status Report
  • [Presentation] DLC/AlN複合表面改質を施したA7075合金の疲労信頼性評価2015

    • Author(s)
      中村 雅史,高森 悠紀
    • Organizer
      (一社) 軽金属学会 第129 回秋期大会
    • Place of Presentation
      日本大学生産工学部 津田沼キャンパス
    • Year and Date
      2015-11-21
    • Related Report
      2015 Research-status Report
  • [Presentation] AlCrN/AlN積層皮膜によるA7075合金の摩擦摩耗特性の改善2015

    • Author(s)
      中村 雅史,岩本 雄磨
    • Organizer
      日本機械学会 第23回茨城講演会
    • Place of Presentation
      茨城大学日立キャンパス
    • Year and Date
      2015-08-28
    • Related Report
      2015 Research-status Report
  • [Presentation] A7075合金の疲労寿命に及ぼすDLC/AlN複合表面改質の影響2015

    • Author(s)
      中村 雅史,高森 悠紀
    • Organizer
      日本機械学会 第23回茨城講演会
    • Place of Presentation
      茨城大学日立キャンパス
    • Year and Date
      2015-08-28
    • Related Report
      2015 Research-status Report
  • [Presentation] DLC/AlN複合表面改質によるAl合金の摩擦・摩耗特性の改善と疲労信頼性保証2014

    • Author(s)
      中村雅史,久保田禎之
    • Organizer
      軽金属学会第127回秋期大会
    • Place of Presentation
      東京工業大学
    • Year and Date
      2014-11-15 – 2014-11-16
    • Related Report
      2014 Research-status Report
  • [Presentation] DLC/AlCrN複合表面改質によるA7075合金の摩擦摩耗特性の改善2014

    • Author(s)
      中村雅史,岩本雄磨
    • Organizer
      軽金属学会 第127回秋期大会
    • Place of Presentation
      東京工業大学
    • Year and Date
      2014-11-15 – 2014-11-16
    • Related Report
      2014 Research-status Report
  • [Presentation] DLC表面改質によるAl合金の耐摩耗性と疲労強度の向上2014

    • Author(s)
      中村雅史,鈴木秀人,原口忠男,久保田禎之
    • Organizer
      日本機会学会茨城講演会
    • Place of Presentation
      茨城大学日立キャンパス
    • Year and Date
      2014-09-05
    • Related Report
      2014 Research-status Report
  • [Presentation] AlCrN/AlN複合表面改質によるAl合金製摺動部品の高機能化2014

    • Author(s)
      中村雅史,鈴木秀人,原口忠男,岩本雄磨
    • Organizer
      日本機会学会茨城講演会
    • Place of Presentation
      茨城大学日立キャンパス
    • Year and Date
      2014-09-05
    • Related Report
      2014 Research-status Report
  • [Presentation] Al合金の疲労寿命に及ぼす中間層を制御したDLC表面改質の影響2014

    • Author(s)
      中村雅史,鈴木秀人,久保田禎之
    • Organizer
      日本機械学会 M&M材料力学カンファレンス
    • Place of Presentation
      福島大学
    • Year and Date
      2014-07-19 – 2014-07-21
    • Related Report
      2014 Research-status Report
  • [Presentation] AlCrN/AlN複合表面改質によるA7075合金の摩擦摩耗特性の改善2014

    • Author(s)
      中村雅史,鈴木秀人,岩本雄磨
    • Organizer
      日本機械学会 M&M材料力学カンファレンス
    • Place of Presentation
      福島大学
    • Year and Date
      2014-07-19 – 2014-07-21
    • Related Report
      2014 Research-status Report
  • [Presentation] DLC表面改質によるAl合金の摩擦摩耗特性の改善2013

    • Author(s)
      中村雅史,鈴木秀人,久保田禎之
    • Organizer
      日本機会学会関東支部 茨城講演会
    • Place of Presentation
      茨城大学日立キャンパス
    • Related Report
      2013 Research-status Report
  • [Presentation] DLC表面改質によるAl合金の高機能化と疲労強度の向上2013

    • Author(s)
      中村雅史,久保田禎之,鈴木秀人
    • Organizer
      日本機会学会M&M材料力学カンファレンス
    • Place of Presentation
      岐阜大学
    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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