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Investigation of shear cutting mechanism and its optimization of thermoplastic CFRP laminates

Research Project

Project/Area Number 25420022
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionEhime University

Principal Investigator

OGI Keiji  愛媛大学, 理工学研究科, 教授 (70281194)

Co-Investigator(Renkei-kenkyūsha) YASHIRO Shigeki  静岡大学, 工学部, 准教授 (00452681)
Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2015: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2014: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2013: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Keywords損傷力学 / 熱可塑性CFRP / せん断切断
Outline of Final Research Achievements

In this study, shear cutting mechanism of carbon fiber reinforced thermoplastic (CFRP) laminates was clarified through experiment and numerical analysis using a particle method. In addition, shear cutting conditions such as temperature, clearance and cutting blade geometry were optimized. The main result obtained from the above study is as follows: Burrs and matrix cracking are the dominant machining damages while delamination is little observed unlike thermosetting CFRP laminates. Shear cutting with low-machining damage is realized at around the glass transition temperature because shear load required for cutting is decreased and the toughness of the resin increases.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (22 results)

All 2016 2015 2014 2013 Other

All Journal Article (3 results) (of which Peer Reviewed: 3 results) Presentation (17 results) (of which Int'l Joint Research: 1 results) Remarks (2 results)

  • [Journal Article] 熱硬化性CFRP積層板のパンチプレス加工による穿孔の特徴と加工品質2016

    • Author(s)
      松田伸也,黄木景二,矢代茂樹
    • Journal Title

      日本複合材料学会

      Volume: 42 Pages: 13-22

    • NAID

      130005345022

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Characterization of machining damages generated by a piercing process in CFRP laminates2015

    • Author(s)
      S. Ueshiba, K. Ogi, Y. Shigematsu and K. Saito
    • Journal Title

      Key Engineering Materials

      Volume: 656-657 Pages: 185-190

    • DOI

      10.4028/www.scientific.net/kem.656-657.185

    • Related Report
      2015 Annual Research Report 2014 Research-status Report
    • Peer Reviewed
  • [Journal Article] Shear cutting processes in thermosetting and thermoplastic CFRP laminates2015

    • Author(s)
      N. Nakamura, K. Ogi, A. Ota, S. Nakata and K. Suma
    • Journal Title

      Key Engineering Materials

      Volume: 656-657 Pages: 347-352

    • DOI

      10.4028/www.scientific.net/kem.656-657.347

    • Related Report
      2015 Annual Research Report 2014 Research-status Report
    • Peer Reviewed
  • [Presentation] 熱硬化性CFRP積層板のせん断切断挙動に及ぼす切断刃の形状の効果2016

    • Author(s)
      西本将士,黄木 景二
    • Organizer
      日本機械学会中国四国支部第54期総会・講演会
    • Place of Presentation
      愛媛大学(愛媛県松山市)
    • Year and Date
      2016-03-09
    • Related Report
      2015 Annual Research Report
  • [Presentation] CFRTP積層板のせん断加工特性に及ぼす積層構成の効果2015

    • Author(s)
      須磨建太,黄木景二,中村史哉
    • Organizer
      第40回複合材料シンポジウム
    • Place of Presentation
      金沢工業大学(石川県野々市市)
    • Year and Date
      2015-09-18
    • Related Report
      2015 Annual Research Report
  • [Presentation] Effect of temperature and clearance on shear cutting behaviors in CFRP laminates2015

    • Author(s)
      K. Ogi, S.Yashiro, N. Nakamura, S. Nakata and K. Suma
    • Organizer
      The 20th International Conference on Composite Materials
    • Place of Presentation
      Copenhagen, Denmark
    • Year and Date
      2015-07-19 – 2015-07-24
    • Related Report
      2014 Research-status Report
  • [Presentation] EFFECT OF TEMPERATURE AND CLEARANCE ON SHEAR CUTTING BEHAVIORS IN CFRP LAMINATES2015

    • Author(s)
      K. Ogi, S.Yashiro, N. Nakamura, S. Nakata and K. Suma
    • Organizer
      The 20th International Conference on Composite Materials
    • Place of Presentation
      Copenhagen(Denmark)
    • Year and Date
      2015-07-19
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] CFRTP積層板におけるパンチプレスによる穿孔加工2015

    • Author(s)
      清水俊行,黄木景二,植芝真吾
    • Organizer
      日本機械学会中国四国学生会第45回学生員卒業研究発表講演会
    • Place of Presentation
      近畿大学工学部(広島県東広島市)
    • Year and Date
      2015-03-05
    • Related Report
      2014 Research-status Report
  • [Presentation] 熱硬化性CFRP積層板のせん断切断加工条件の最適化2015

    • Author(s)
      西本将士,中田翔,黄木景二
    • Organizer
      日本機械学会中国四国学生会第45回学生員卒業研究発表講演会
    • Place of Presentation
      近畿大学工学部(広島県東広島市)
    • Year and Date
      2015-03-05
    • Related Report
      2014 Research-status Report
  • [Presentation] 熱硬化性CFRP積層板のせん断加工挙動に及ぼすクリアランスの効果2014

    • Author(s)
      中田翔,黄木景二
    • Organizer
      第39回複合材料シンポジウム
    • Place of Presentation
      秋田大学理工学部(秋田県秋田市)
    • Year and Date
      2014-09-18 – 2014-09-19
    • Related Report
      2014 Research-status Report
  • [Presentation] CFRTP積層板の成形圧力によるせん断加工性2014

    • Author(s)
      須磨建太,中村徳子,黄木景二
    • Organizer
      第39回複合材料シンポジウム
    • Place of Presentation
      秋田大学理工学部(秋田県秋田市)
    • Year and Date
      2014-09-18 – 2014-09-19
    • Related Report
      2014 Research-status Report
  • [Presentation] Prediction of Shear-cutting Process of CFRP Cross-ply Laminates Using Smoothed Particle Hydrodynamics2014

    • Author(s)
      S. Yashiro, R. Ono, K. Ogi, Y. Sakaida
    • Organizer
      American Society for Composites 29th Technical Conference, 16th US-Japan Conference on Composite Materials, ASTM-D30 Meeting
    • Place of Presentation
      La Jolla, USA
    • Year and Date
      2014-09-08 – 2014-09-10
    • Related Report
      2014 Research-status Report
  • [Presentation] 熱可塑および熱硬化CFRP積層板のせん断切断挙動2014

    • Author(s)
      中村徳子,中田翔,黄木景二
    • Organizer
      第5回日本複合材料会議(JCCM-5)
    • Place of Presentation
      キャンパスプラザ京都
    • Related Report
      2013 Research-status Report
  • [Presentation] CFRP積層板における最適穿孔加工条件の探索2014

    • Author(s)
      齋藤慧,黄木景二,重 豊,植芝真吾
    • Organizer
      日本機械学会 中国四国学生会第44回学生員卒業研究発表講演会
    • Place of Presentation
      鳥取大学
    • Related Report
      2013 Research-status Report
  • [Presentation] CFRP積層板における最適せん断加工条件の探索2014

    • Author(s)
      黄木景二,須磨建太,大田敦志,中田翔,中村 徳子
    • Organizer
      日本機械学会 中国四国学生会第44回学生員卒業研究発表講演会
    • Place of Presentation
      鳥取大学
    • Related Report
      2013 Research-status Report
  • [Presentation] Shear cutting behaviors in thermosetting and thermoplastic CFRP laminates2014

    • Author(s)
      N. Nakamura, K. Ogi, A. Ota, S. Nakata, K. Suma
    • Organizer
      International Conference on Machining, Materials and Mechanical Technology
    • Place of Presentation
      International Convention Center, Taipei
    • Related Report
      2013 Research-status Report
  • [Presentation] Characterization of machining damages generated by piercing CFRP laminates2014

    • Author(s)
      S. Ueshiba, K. Ogi, Y. Shigematsu, K. Saito
    • Organizer
      International Conference on Machining, Materials and Mechanical Technology
    • Place of Presentation
      International Convention Center, Taipe
    • Related Report
      2013 Research-status Report
  • [Presentation] CFRP積層板のせん断切断加工2013

    • Author(s)
      大田敦史,黄木景二,中田翔,中村徳子,須磨建太
    • Organizer
      第38回複合材料シンポジウム
    • Place of Presentation
      鹿児島大学工学部
    • Related Report
      2013 Research-status Report
  • [Presentation] CFRP積層板におけるパンチを用いた穿孔加工2013

    • Author(s)
      重松豊,黄木景二,植芝真吾,齋藤 慧
    • Organizer
      プラスチック成形加工学会 成形加工シンポジア'13
    • Place of Presentation
      倉敷市芸文館
    • Related Report
      2013 Research-status Report
  • [Presentation] Damage Evolution in CFRP Laminates by Shear Cutting:Experiment and Numerical Analysis2013

    • Author(s)
      Ryuji Ono, Shigeki Yashiro, Keiji Ogi, Yoshihisa Sakaida
    • Organizer
      13th Japan International SAMPE Symposium and Exhibition
    • Place of Presentation
      東京ビックサイト
    • Related Report
      2013 Research-status Report
  • [Remarks] 黄木景二

    • URL

      http://www.me.ehime-u.ac.jp/labo/kikaisei/zairiki/kogi/kogi-j.htm

    • Related Report
      2015 Annual Research Report 2014 Research-status Report
  • [Remarks] 黄木景二

    • URL

      http://www.me.ehime-u.ac.jp/labo/kikaisei/zairiki/kogi/kogi-j.htm

    • Related Report
      2013 Research-status Report

URL: 

Published: 2014-07-25   Modified: 2019-07-29  

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