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TRIBOLOGICAL APPROACH TO CONSTRUCTION OF HYBRID NEAR DRY MACHINING SYSTEM

Research Project

Project/Area Number 25420092
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionKagawa University

Principal Investigator

WAKABAYASHI TOSHIAKI  香川大学, 工学部, 教授 (00294736)

Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2015: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2014: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2013: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Keywords環境対応 / トライボロジー / ニアドライ加工 / MQL加工 / 含酸素化合物 / アルミニウム合金 / チタン合金 / 難削材 / MQL加工
Outline of Final Research Achievements

For machining of aluminum alloys, by using a polyol ester in combination with alcohols as a lubricant, this study presented an optimal near-dry machining system mounting a minimal quantity lubrication (MQL) mist generator with a humidifier. Regarding machining of titanium alloys, on the other hand, this study evaluated the practical cutting performance in the cases of four methods, that is, MQL machining, coolant mist (CM) machining which could supply water soluble coolant, hybrid mist (HM) machining which could supply combined mists of MQL oil and coolant, and conventional wet machining. The evaluation results demonstrated CM machining, compared with wet machining, considerably elongated the tool life and thus this study proposed CM machining as an optimal near-dry machining system for such difficult-to-cut material as titanium alloys.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (11 results)

All 2015 2014 2013

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Acknowledgement Compliant: 2 results) Presentation (9 results) (of which Int'l Joint Research: 1 results,  Invited: 1 results)

  • [Journal Article] Near-dry Machining of Titanium Alloy with MQL and Hybrid Mist Supply2015

    • Author(s)
      WAKABAYASHI Toshiaki, KUHARA Junji, ATSUTA Toshifumi, TSUKUDA Akira, SEMBONGI Norio, SHIBATA Junichi, SUDA Satoshi
    • Journal Title

      Key Engineering Materials

      Volume: 656-657 Pages: 341-346

    • DOI

      10.4028/www.scientific.net/kem.656-657.341

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Near-dry Machining of Titanium Alloy with MQL and Hybrid Mist Supply2014

    • Author(s)
      若林利明ら
    • Journal Title

      Proceedings of The International Conference on Machining, Materials and Mechanical Technologies

      Volume: 国際会議論文

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] Turning of Titanium Alloy with Near-dry Method2015

    • Author(s)
      Keisuke Yamada, Shota Koike, Toshiaki Wakabayashi, Toshifumi Atsuta, Akira Tsukuda
    • Organizer
      International Tribology Conference, TOKYO 2015
    • Place of Presentation
      東京理科大学(東京都葛飾区)
    • Year and Date
      2015-09-16
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] MQL加工における油剤の作用メカニズム -気体潤滑の役割と油剤分子構造の影響-2014

    • Author(s)
      若林利明
    • Organizer
      砥粒加工学会次世代固定砥粒加工プロセス専門委員会第58回研究会
    • Place of Presentation
      埼玉大学東京ステーションカレッジ(東京都)
    • Year and Date
      2014-12-09
    • Related Report
      2014 Research-status Report
    • Invited
  • [Presentation] チタン合金のMQL加工に対する含酸素化合物の効果2014

    • Author(s)
      若林利明
    • Organizer
      日本機械学会第10回生産加工・工作機械部門講演会
    • Place of Presentation
      徳島大学(徳島県)
    • Year and Date
      2014-11-15 – 2014-11-16
    • Related Report
      2014 Research-status Report
  • [Presentation] MQL方式を用いたチタン合金の旋削加工2014

    • Author(s)
      山田圭祐
    • Organizer
      2014年度精密工学会秋季大会学術講演会
    • Place of Presentation
      鳥取大学(鳥取県)
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Research-status Report
  • [Presentation] アルミニウム合金のMQL加工における潤滑剤と加湿の効果2014

    • Author(s)
      若林利明
    • Organizer
      日本設備管理学会平成26年度春季研究発表大会
    • Place of Presentation
      早稲田大学(東京都)
    • Year and Date
      2014-05-29
    • Related Report
      2014 Research-status Report
  • [Presentation] アルミニウム合金のMQL加工に対する含酸素化合物の効果2013

    • Author(s)
      若林利明
    • Organizer
      日本設備管理学会平成25年度春季研究発表大会
    • Place of Presentation
      青山学院大学(東京都)
    • Related Report
      2013 Research-status Report
  • [Presentation] アルミニウム合金のMQL加工におよぼす含酸素化合物の効果と加湿の影響2013

    • Author(s)
      若林利明
    • Organizer
      石油学会北九州大会(第43回石油・石油化学討論会)
    • Place of Presentation
      北九州国際会議場(福岡県)
    • Related Report
      2013 Research-status Report
  • [Presentation] アルミニウム合金のMQL加工における油剤の効果と水の影響2013

    • Author(s)
      若林利明
    • Organizer
      日本設備管理学会平成25年度秋季研究発表大会
    • Place of Presentation
      西日本総合展示場(福岡県)
    • Related Report
      2013 Research-status Report
  • [Presentation] 極微量潤滑による環境に優しいニアドライ加工2013

    • Author(s)
      若林利明
    • Organizer
      第5回横幹連合コンファレンス
    • Place of Presentation
      香川大学(香川県)
    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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