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Development of Electric Injection Molding Machine using High-speed Estimated Injection Pressure feedback for Super-thin Film Generation

Research Project

Project/Area Number 25420456
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Control engineering/System engineering
Research InstitutionKagawa National College of Technology

Principal Investigator

URUSHIHARA SHIRO  香川高等専門学校, 電気情報工学科, 准教授 (90311092)

Co-Investigator(Kenkyū-buntansha) OHISHI KIYOSHI  長岡技術科学大学, 工学部, 教授 (40185187)
Co-Investigator(Renkei-kenkyūsha) MIYAZAKI TOSHIMASA  長岡技術科学大学, 工学部, 准教授 (90321413)
Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2015: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2014: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Fiscal Year 2013: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords力覚フィードバック / センサレス制御 / 高精度圧力推定 / 反力推定オブザーバ / 推定遅れの改善 / パラメータ自動切替型オブザーバ / 定常偏差の低減 / パラメータ自動切替オブザーバ / ストライベックモデル / 過渡特性の改善 / 粘弾性モデル / 摩擦フリーオブザーバ / オブザーバの低次元化
Outline of Final Research Achievements

The force control system of a typical injection molding machine obtains force information from the machine's environment via a force sensor. Force sensors often have dis-advantages such as signal noise, sensor cost, and a narrow bandwidth, so the reaction force observer was developed for electric injection molding machines. This method has both a transient estimated error due to parameter variations and a steady-state error owing to the influence of nonlinear friction. To overcome the transient error, we proposed estimation method which considers the influence of injection material with automatic parameter-switching algorithm. In addition, a friction model is proposed which takes into account the stribeck effect in order to improve the steady-state error. Moreover, the availability of proposed integrated estimation algorithms sre confirmed by the simulation results using the actual measured value for super-thin film generation.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (9 results)

All 2015 2014 2013

All Presentation (9 results)

  • [Presentation] パラメータ自動切替型オブザーバによる射出圧推定精度の改善2015

    • Author(s)
      新田詠人,漆原史朗,大石 潔
    • Organizer
      電気学会産業応用部門大会
    • Place of Presentation
      大分大学 旦野原キャンパス
    • Year and Date
      2015-09-02
    • Related Report
      2015 Annual Research Report
  • [Presentation] 電動射出成形機のストライベックモデルによる動摩擦補償を用いたセンサレス力制御におけるロバスト性についての検討2015

    • Author(s)
      岩澤 秀,大石 潔,横倉勇希,宮崎敏昌,景山晃一,高津 勝,漆原史朗
    • Organizer
      電気学会 モータドライブ/家電・民生合同研究会
    • Place of Presentation
      電気学会 会議室
    • Year and Date
      2015-03-04
    • Related Report
      2014 Research-status Report
  • [Presentation] Fine Sensorless Force Control using Stribeck Model for Injection Molding Machine2014

    • Author(s)
      Syu Iwasawa, Kiyoshi Ohishi, Yuki Yokokura, Toshimasa Miyazaki, Koichi Kageyama, Masaru Takatsu, Shiro UrushiharaSyu Iwasawa, Kiyoshi Ohishi, Yuki Yokokura, Toshimasa Miyazaki, Koichi Kageyama, Masaru Takatsu, Shiro Urushihara
    • Organizer
      Mecatronics2014-Tokyo
    • Place of Presentation
      Tokyo Metropolitan University
    • Year and Date
      2014-11-27 – 2014-11-29
    • Related Report
      2014 Research-status Report
  • [Presentation] Robust Sensorless Pressure Control of Electric Injection Molding Machine using Friction-Free Force Observer2014

    • Author(s)
      Kenji Iwasawa, Kiyoshi Ohishi, Yuki Yokokura, Koichi Kageyama, Masaru Takatsu and Shiro Urushihara
    • Organizer
      13th International Workshop on Advanced Motion Control (AMC2014)
    • Place of Presentation
      Yokohama
    • Related Report
      2013 Research-status Report
  • [Presentation] 力伝達損失を考慮した摩擦フリーオブザーバによる電動射出成形機の力センサレス制御2014

    • Author(s)
      岩崎憲嗣,大石潔,横倉勇希,景山晃一,高津勝,漆原史朗
    • Organizer
      産業計測制御・メカトロニクス制御合同研究会
    • Place of Presentation
      芝浦工業大学 芝浦校舎
    • Related Report
      2013 Research-status Report
  • [Presentation] 射出材料を考慮した射出圧推定オブザーバの低次元化2014

    • Author(s)
      六車健宏,漆原史朗,大石 潔,岩崎憲嗣,景山 晃一, 高津 勝
    • Organizer
      産業計測制御・メカトロニクス制御合同研究会
    • Place of Presentation
      芝浦工業大学 芝浦校舎
    • Related Report
      2013 Research-status Report
  • [Presentation] Robust pressure control of electric injection molding machine using automatic parameter switching reaction force observer2013

    • Author(s)
      Kenji Iwasawa, Kiyoshi Ohishi, Yuki Yokokura, Koichi Kageyama, Masaru Takatsu and Shiro Urushihara
    • Organizer
      IECON 2013 - 39th Annual Conference of the IEEE
    • Place of Presentation
      Vienna, Austria
    • Related Report
      2013 Research-status Report
  • [Presentation] 機械系効率を考慮した反力オブザーバによる射出成型機の反力推定2013

    • Author(s)
      岩崎憲嗣,岩澤秀,大石潔,横倉勇希,景山晃一,高津勝,漆原史朗
    • Organizer
      平成25年 電気学会産業応用部門大会
    • Place of Presentation
      山口大学 吉田キャンパス
    • Related Report
      2013 Research-status Report
  • [Presentation] 射出材料の粘弾性を考慮した射出圧推定2013

    • Author(s)
      六車健宏,漆原史朗,大石 潔,景山 晃一, 高津 勝
    • Organizer
      平成25年 電気学会産業応用部門大会
    • Place of Presentation
      山口大学 吉田キャンパス
    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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