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Establishment of prediction and evaluation techniques of the effect of initial residual stress in sheet metal forming process

Research Project

Project/Area Number 25420776
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Material processing/Microstructural control engineering
Research InstitutionShizuoka University

Principal Investigator

Hayakawa Kunio  静岡大学, 工学部, 教授 (80283399)

Co-Investigator(Kenkyū-buntansha) Sakaida Yoshihisa  静岡大学, 工学部, 教授 (10334955)
Co-Investigator(Renkei-kenkyūsha) Uemori Takeshi  岡山大学, 工学部, 准教授 (70335701)
Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2015: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2014: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2013: ¥3,510,000 (Direct Cost: ¥2,700,000、Indirect Cost: ¥810,000)
Keywords残留応力 / プレス成形 / 金属薄板 / X線 / 2次元検出 / 矯正工程 / プレス加工 / 数値解析 / 矯正加工 / 高張力鋼板
Outline of Final Research Achievements

In the present study, the effect of initial residual stress of sheet metal, which is induced by the rolling and leveling processes, on the prediction of the geometry and subsequent residual stress of the formed sheet, as well as the precise observation of surface residual stress of sheet metal is investigated.
As a result, the precise prediction of the residual stress after forming was performed by using the high-precision constitutive equation. Furthermore, the precise observation of residual stress of the sheet metal after the leveling process by using 2-dimenisional X-ray diffraction apparatus and the comparison of the observed data with the calculated results was performed. Finally, the possibility for on-site observation of the residual stress of the sheet metal under the leveling process using the 2-dimensional X-ray diffraction apparatus was revealed.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (7 results)

All 2016 2015 2014 Other

All Presentation (7 results)

  • [Presentation] 鋼材矯正後残留応力の予測・評価2016

    • Author(s)
      早川邦夫
    • Organizer
      日本塑性加工学会圧延工学分科会第122回研究会
    • Place of Presentation
      東京電機大学(東京都足立区)
    • Year and Date
      2016-03-11
    • Related Report
      2015 Annual Research Report
  • [Presentation] cosα法による高張力鋼板表面の矯正残留応力測定2015

    • Author(s)
      林拓海,坂井田喜久,早川邦夫
    • Organizer
      第49回X線材料強度に関するシンポジウム
    • Place of Presentation
      エル・おおさか(大阪府大阪市)
    • Year and Date
      2015-07-16
    • Related Report
      2015 Annual Research Report
  • [Presentation] 鋼板初期残留応力を考慮したプレス成形解析2015

    • Author(s)
      早川 邦夫
    • Organizer
      日本鉄鋼協会第169回春季講演大会シンポジウム
    • Place of Presentation
      東京大学 駒場キャンパス(東京都目黒区)
    • Year and Date
      2015-03-19
    • Related Report
      2014 Research-status Report
  • [Presentation] 圧延鋼板の表面残留応力測定2015

    • Author(s)
      坂井田 喜久,林 拓海,早川 邦夫
    • Organizer
      日本鉄鋼協会第169回春季講演大会シンポジウム
    • Place of Presentation
      東京大学 駒場キャンパス(東京都目黒区)
    • Year and Date
      2015-03-19
    • Related Report
      2014 Research-status Report
  • [Presentation] cosα法による鋼板の矯正加工時のX線応力測定2014

    • Author(s)
      林 拓海,坂井田 喜久,早川 邦夫,矢代 茂樹
    • Organizer
      日本材料学会第48回X線材料強度に関するシンポジウム
    • Place of Presentation
      エル・おおさか(大阪府立労働センター)(大阪市)
    • Year and Date
      2014-07-24
    • Related Report
      2014 Research-status Report
  • [Presentation] cos α 法による鋼板のX線残留応力測定

    • Author(s)
      坂井田喜久,林拓海,早川邦夫
    • Organizer
      日本鉄鋼協会 第167回春季講演大会
    • Place of Presentation
      東京工業大学(東京都)
    • Related Report
      2013 Research-status Report
  • [Presentation] 初期残留応力を考慮した鋼板の繰返し4点曲げに対する有限要素解析

    • Author(s)
      早川邦夫・坂井田喜久,上森武
    • Organizer
      日本鉄鋼協会 第167回春季講演大会
    • Place of Presentation
      東京工業大学(東京都)
    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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