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Establishment of flow and solidification simulation technology for optimization of semi-solid metal forming condition

Research Project

Project/Area Number 25420786
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Metal making/Resorce production engineering
Research InstitutionTohoku University

Principal Investigator

ANZAI KOICHI  東北大学, 工学(系)研究科(研究院), 教授 (40232087)

Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2015: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2014: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2013: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords鋳造法 / 半凝固スラリー / 流動性 / チクソトロピー性 / 加圧成型法 / コンピュータシミュレーション / 半凝固鋳造法 / 超微細球状初晶 / 半凝固金属スラリー / 数値解析法 / ダルシー則 / AC4C
Outline of Final Research Achievements

Flow simulation model for semi-solid slurry of AC4C aluminum ally was proposed. This model was implemented in our flow simulation program with calculation stable algorithm proposed. Next, fluidity evaluation experimental procedures for semi-solid slurry were proposed. In case of slurry insertion into stainless tube experiment, fine globular a-Al particles and very fine globular a-Al particles were observed. Finally, "Sleeve method", i.e. slurry making in the sleeve of die casting machine, was proposed. With this method, high fluidity was achieved with high fraction solid AC4C aluminum alloy slurry.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (6 results)

All 2015 2014 2013

All Presentation (6 results)

  • [Presentation] スリーブ法による組織形態に及ぼす鋳造条件の影響2015

    • Author(s)
      李定洙、板村正行、平田直哉、安斎浩一、前田琢磨、安達充
    • Organizer
      日本鋳造工学会
    • Place of Presentation
      室蘭工業大学(北海道・室蘭市)
    • Year and Date
      2015-10-25
    • Related Report
      2015 Annual Research Report
  • [Presentation] 流動中の溶湯の温度変化と流動停止機構の関係2015

    • Author(s)
      門口昌宜、阿部亘、田島郁也、平田直哉、安斎浩一
    • Organizer
      日本鋳造工学会
    • Place of Presentation
      早稲田大学・西早稲田キャンパス(東京都)
    • Year and Date
      2015-05-24
    • Related Report
      2015 Annual Research Report
  • [Presentation] 2元系合金の流動性に及ぼす固相率分布の影響2015

    • Author(s)
      平田直哉、安斎浩一、田島郁也、門口昌宜、阿部亘
    • Organizer
      日本鋳造工学会
    • Place of Presentation
      早稲田大学・西早稲田キャンパス(東京都)
    • Year and Date
      2015-05-24
    • Related Report
      2015 Annual Research Report
  • [Presentation] スリーブ法におけるアルミニウム合金の流動性に及ぼす鋳造条件の影響2015

    • Author(s)
      李定洙、板村正行、平田直哉、安斎浩一、前田琢磨、安達充
    • Organizer
      日本鋳造工学会
    • Place of Presentation
      早稲田大学・西早稲田キャンパス(東京都)
    • Year and Date
      2015-05-23
    • Related Report
      2015 Annual Research Report
  • [Presentation] 湯流れ挙動に及ぼす固相率の影響2014

    • Author(s)
      板村正行、安斎浩一、平田直哉、李定洙、前田琢磨、安達充
    • Organizer
      日本鋳造工学会第165回全国講演大会
    • Place of Presentation
      北九州市・北九州国際会議場
    • Year and Date
      2014-10-17 – 2014-10-20
    • Related Report
      2014 Research-status Report
  • [Presentation] 金型にの溶湯温度制御による半凝固成形法の開発2013

    • Author(s)
      板村正行、安斎浩一、平田直哉、池田孝史、斎藤吉雄、鎌田充志
    • Organizer
      日本鋳造工学会
    • Place of Presentation
      富山県高岡市高岡JAビル
    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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