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Development of feed forward control system of fluidized bed reactor to overcome the fatal possibility for defludization

Research Project

Project/Area Number 25420819
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Reaction engineering/Process system
Research InstitutionKagoshima University

Principal Investigator

Kai Takami  鹿児島大学, 理工学域工学系, 教授 (00177312)

Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2015: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2014: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2013: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Keywords流動層 / 反応装置 / 非流動化 / 自動制御 / モル数減少 / 体積減少 / 触媒反応器 / 流動化停止 / メタン化反応 / フィードフォワード制御 / 圧力変動 / メタネーション / ウェーブレット解析 / モル数減少反応 / 制御 / 自己相関係数
Outline of Final Research Achievements

When the reaction involving gas volume reduction is performed in a fluidized catalyst bed, serious defluidization occurs. The reason is that the gas velocity in the emulsion phase becomes lower than the minimum fluidization velocity. The conditions that will cause defluidization (the defluidization region) could be detected by the on-line analysis of the average value, the standard deviation, the dominant frequency and the periodicity of fluctuations. In this study, hydrogenation of carbon dioxide was performed in a fluidized catalyst bed and the operation parameters were controlled to maintain good fluidization. When the values of indexes exceeded threshold values, the reaction conditions were changed to move from the defluidization region by decreasing the reaction temperature or stop the carbon dioxide supply. By controlling the reaction conditions, the frequency of occurrence of defluidization could be suppressed and the intensity of the defluidization could be reduced.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (14 results)

All 2015 2014 2013 Other

All Journal Article (3 results) (of which Peer Reviewed: 3 results,  Acknowledgement Compliant: 1 results) Presentation (10 results) Remarks (1 results)

  • [Journal Article] Pressure Fluctuation Analysis of the Defluidization Caused by a Reaction Involving Gas-Volume Reduction in a Fluidized Catalyst Bed2015

    • Author(s)
      Takami Kai, Norihiro Tanaka, Kei Mizuta, Tsutomu Nakazato, Nitsuyuki Nakajima
    • Journal Title

      JOURNAL OF CHEMICAL ENGINEERING OF JAPAN

      Volume: 48 Issue: 6 Pages: 436-443

    • DOI

      10.1252/jcej.14we334

    • NAID

      130005078109

    • ISSN
      0021-9592, 1881-1299
    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Mechanism of the Initial Phenomena of Defluidization Caused by Switching Fluidizing Gases2014

    • Author(s)
      Takami Kai, Yuki Hirano, Tsutomu Nakazato, Kei Mizuta
    • Journal Title

      JOURNAL OF CHEMICAL ENGINEERING OF JAPAN

      Volume: 47 Issue: 3 Pages: 241-247

    • DOI

      10.1252/jcej.13we246

    • NAID

      130003390888

    • ISSN
      0021-9592, 1881-1299
    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Decrease in the fluidization quality of fluidized beds containing binary mixtures of different catalyst particles2013

    • Author(s)
      Yuki Hirano, Takami Kai, Toshio Tsutsui, Tsutomu Nakazato
    • Journal Title

      Chemical Engineering Science

      Volume: 96 Pages: 98-105

    • DOI

      10.1016/j.cej.2012.10.066

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Presentation] 体積減少を伴う反応を流動触媒層で行う場合の流動性制御2015

    • Author(s)
      甲斐 敬美、田中 啓寛、中里 勉、水田 敬、中島 充幸
    • Organizer
      化学工学会第47回秋季大会
    • Place of Presentation
      北海道大学(北海道札幌市)
    • Year and Date
      2015-09-09
    • Related Report
      2015 Annual Research Report
  • [Presentation] 体積減少をともなう反応を流動触媒層で行う場合の流動性制御2014

    • Author(s)
      田中啓寛,甲斐敬美,水田敬,中里勉,中島充幸
    • Organizer
      第20回流動化・粒子プロセッシングシンポジウム
    • Place of Presentation
      岡山理科大学(岡山県岡山市)
    • Year and Date
      2014-12-11 – 2014-12-12
    • Related Report
      2014 Research-status Report
  • [Presentation] ガス体積減少反応に起因する非流動化のウェーブレット変換による解析2014

    • Author(s)
      田中啓寛,甲斐敬美,水田敬,中里勉,中島充幸
    • Organizer
      第20回流動化・粒子プロセッシングシンポジウム
    • Place of Presentation
      岡山理科大学(岡山県岡山市)
    • Year and Date
      2014-12-11
    • Related Report
      2014 Research-status Report
  • [Presentation] Application of wavelet transform for analysis of defluidization caused by the reaction involving gas-volume reduction2014

    • Author(s)
      Norihiro Tanaka, Takami Kai, Kei Mizuta, Tsutomu Nakazato, Mitsuyuki Nakajima
    • Organizer
      The 27th International Symposium on Chemical Engineering
    • Place of Presentation
      Putra World Trade Centre(Kuala Lumpur, Malaysia)
    • Year and Date
      2014-12-05 – 2014-12-07
    • Related Report
      2014 Research-status Report
  • [Presentation] 流動触媒層反応器における非流動化発生時の圧力変動特性2014

    • Author(s)
      田中啓寛,甲斐敬美,水田敬,中里勉
    • Organizer
      化学工学会第46回秋季大会
    • Place of Presentation
      九州大学(福岡県福岡市)
    • Year and Date
      2014-09-17 – 2014-09-19
    • Related Report
      2014 Research-status Report
  • [Presentation] 流動触媒層反応器での流動性悪化時におけるウェーブレット変換を用いた圧力信号の解析2014

    • Author(s)
      田中啓寛,甲斐敬美,中里勉
    • Organizer
      第25回九州地区若手ケミカルエンジニア討論会
    • Place of Presentation
      ANAホリデイ・インリゾート宮崎(宮崎県宮崎市)
    • Year and Date
      2014-07-26 – 2014-07-27
    • Related Report
      2014 Research-status Report
  • [Presentation] 流動触媒層反応器での非流動化発生時の圧力信号のウェーブレット解析2014

    • Author(s)
      田中啓寛,甲斐敬美,水田敬,中里勉
    • Organizer
      第51回化学関連支部合同九州大会
    • Place of Presentation
      北九州国際会議場(福岡県北九州市)
    • Year and Date
      2014-06-28
    • Related Report
      2014 Research-status Report
  • [Presentation] Rapid detection of defluidization during the reactions accompanied by volume decrease in a fluidized catalyst bed2013

    • Author(s)
      Norihiro Tanaka, Takami Kai, Akihiro Matsumura, Tsutomu Nakazato
    • Organizer
      2013 Joint of Japan/Taiwan/Koria Chemical Engineering Conference
    • Place of Presentation
      市民会館崇城大学ホール(熊本市)
    • Related Report
      2013 Research-status Report
  • [Presentation] 体積減少を伴う反応を流動触媒層で行う場合の非流動化の迅速検知2013

    • Author(s)
      田中啓寛,松村彰洋,甲斐敬美,中里勉,中島充幸
    • Organizer
      第19回流動化・粒子プロセッシングシンポジウム
    • Place of Presentation
      桐生市市民文化会館(桐生市)
    • Related Report
      2013 Research-status Report
  • [Presentation] 流動触媒層でモル数減少を伴う反応が進行する場合の非流動化の迅速検知

    • Author(s)
      田中啓寛,甲斐敬美,中里勉
    • Organizer
      第49回化学関連支部合同九州大会
    • Place of Presentation
      北九州国際会議場(北九州市)
    • Related Report
      2013 Research-status Report
  • [Remarks] 鹿児島大学 研究者総覧

    • URL

      http://kuris.cc.kagoshima-u.ac.jp/200438.html

    • Related Report
      2014 Research-status Report

URL: 

Published: 2014-07-25   Modified: 2019-07-29  

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