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Synthesis of ultra-high-molecular-weight microbial polyesters and development of high-tensile-strength and high-modulus fibers by ultra-stretching technique

Research Project

Project/Area Number 25620168
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Polymer/Textile materials
Research InstitutionThe University of Tokyo

Principal Investigator

Iwata Tadahisa  東京大学, 農学生命科学研究科, 教授 (30281661)

Co-Investigator(Kenkyū-buntansha) 柘植 丈治  東京工業大学, 総合理工学研究科(研究院), 准教授 (70332260)
Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2014: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2013: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywordsバイオベースプラスチック / 生分解性プラスチック / 微生物産生ポリエステル / フィルム / 繊維 / 酵素分解 / 超高分子量ポリエステル / 生合成 / バイオポリエステル / 生分解性ポリエステル / 高強度繊維 / 超高分子量化 / 手術用縫合糸 / 薬剤徐放 / 冷延伸 / X線トモグラフィー / バイオマス / 超高分子量 / 溶融紡糸 / 強度 / 延伸 / 熱的性質 / 機械的性質
Outline of Final Research Achievements

The aims of this study are the synthesis of ultra-high-molecular-weight microbial polyesters (UHMW-PHA) by using a recombinant E. coli and the development of new drawing techniques to process the high tensile strength and high modulus fibers. High tensile strength and high modulus fibers with tensile strength =1.3 GPa, elongation at break=35%, and Young’s modulus = 18 GPa were succeeded bythe combination of cold-drawing and two-step drawing methods. When added the normal molecular weight PHA into UHMW-PHA, the mechanical properties of fibers was further improved. Furthermore, the fibers processed by one-step drawing method after partially growing the crystal nuclei have micro-pores into fibers. Furthermore, the porous fibers were impregnated with an antibiotic drug and the enzymatic degradation and controlled drug release tests were carried out by using an extracellular PHB depolymerase purified from Ralstonia pickettii T1 is also addressed.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (25 results)

All 2015 2014 2013 Other

All Journal Article (5 results) (of which Peer Reviewed: 3 results) Presentation (15 results) (of which Int'l Joint Research: 1 results,  Invited: 7 results) Book (2 results) Remarks (3 results)

  • [Journal Article] High tensile strength fiber of poly[(R)-3-hydroxybutyrate-co-(R)-3-hydroxyhexanoate] processed by two-step drawing with intermediate annealing2015

    • Author(s)
      Taizo Kabe, Chizuru Hongo, Toshihisa Tanaka, Takaaki Hikima, Masaki Takata and Tadahisa Iwata
    • Journal Title

      Journal of Applied Polymer Science

      Volume: 132 Issue: 2 Pages: 41258-41265

    • DOI

      10.1002/app.41258

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 環境に優しい生分解性素材の特性と加工技術~微生物より生合成される生分解性ポリエステル材料の高強度化~2015

    • Author(s)
      田中稔久、岩田忠久
    • Journal Title

      月刊「加工技術」

      Volume: 50 Pages: 7-18

    • Related Report
      2015 Annual Research Report
  • [Journal Article] Transition of Spherulite Morphology in a Crystalline/Crystalline Binary Blend of Biodegradable Microbial Polyesters2014

    • Author(s)
      Taizo Kabe, Tomoko Sato, Ken-ichi Kasuya, Takaaki Hikimae, Masaki Takata, and Tadahisa Iwata
    • Journal Title

      Polymer

      Volume: 55 Issue: 1 Pages: 271-277

    • DOI

      10.1016/j.polymer.2013.11.038

    • Related Report
      2014 Research-status Report
    • Peer Reviewed
  • [Journal Article] Crystallization behaviors of poly [(R)-3-hydroxybutyrate-co-4-hydroxybutyrate]/poly (ethylene glycol) graft TEMPO-oxidized cellulose nanofiber blends.2014

    • Author(s)
      Zhang, J., Fujisawa, S., Isogai, A., Hikima, T., Takata, M., Iwata, T.
    • Journal Title

      Polymer Degradation and Stability

      Volume: 110 Pages: 529-536

    • DOI

      10.1016/j.polymdegradstab.2014.09.022

    • Related Report
      2014 Research-status Report
    • Peer Reviewed
  • [Journal Article] 環境にやさしい繊維素材のこれから2014

    • Author(s)
      岩田忠久
    • Journal Title

      繊維学会誌

      Volume: 70 Pages: 512-515

    • NAID

      130004687356

    • Related Report
      2014 Research-status Report
  • [Presentation] バイオプラスチックの挑戦 ~バイオマスの特徴を活かした分子・材料設計~2015

    • Author(s)
      岩田忠久
    • Organizer
      新化学技術推進協会 ライフサイエンス技術部会・反応分科会 講演会
    • Place of Presentation
      新科学技術推進協会(東京)
    • Year and Date
      2015-12-02
    • Related Report
      2015 Annual Research Report
    • Invited
  • [Presentation] High-Performance Microbial Polyesters and Polysaccharide Derivatives2015

    • Author(s)
      Tadahisa Iwata
    • Organizer
      5th Asian Symposium on Advanced Materials (ASAM-5)
    • Place of Presentation
      ソウル(韓国)
    • Year and Date
      2015-11-01
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 超高分子量ポリ [(R)-3- ヒ ド ロ キ シ ブ チ レ ー ト-co-(R)-3-ヒドロキシヘキサノエート]を用いた高強度フィルムの作製と高次構造解析2015

    • Author(s)
      杉浦高士, 加部泰三, 竹村彰夫, 岩田忠久, 引間孝明, 高田昌樹
    • Organizer
      平成27年度繊維学会秋季大会
    • Place of Presentation
      京都工芸繊維大学(京都)
    • Year and Date
      2015-10-22
    • Related Report
      2015 Annual Research Report
  • [Presentation] バイオベースポリマーの高機能化を目指して2015

    • Author(s)
      岩田忠久
    • Organizer
      近畿バイオインダストリー振興会議 バイオマス研究会公開セミナー
    • Place of Presentation
      大阪科学技術センター(大阪)
    • Year and Date
      2015-09-11
    • Related Report
      2015 Annual Research Report
    • Invited
  • [Presentation] 超高分子量ポリ [(R)-3- ヒドロキシブチレート-co-(R)-3-ヒドロキシヘキサノエート]を用いた高強度フィルムおよび繊維の作製と高次構造解析2015

    • Author(s)
      杉浦高士, 加部泰三, 竹村彰夫, 岩田忠久, 引間孝明, 高田昌樹
    • Organizer
      平成27年度繊維学会年次大会
    • Place of Presentation
      タワーホール船堀(東京)
    • Year and Date
      2015-06-10
    • Related Report
      2015 Annual Research Report
  • [Presentation] High Performance Fibers from Microbial Polyesters and Polysaccharide Derivatives2014

    • Author(s)
      Tadahisa Iwata
    • Organizer
      International Symposium on Fiber Science and Technology (ISF2014)
    • Place of Presentation
      Tokyo
    • Year and Date
      2014-09-28 – 2014-09-30
    • Related Report
      2014 Research-status Report
  • [Presentation] Crystallization behavior, mechanical properties and highly ordered structure of P(3HB)/ UHMW-P(3HB) blend fiber: effect of the addition of UHMW-P(3HB)2014

    • Author(s)
      T. Kabe, T. Tsug, T. Hikima, M. Takata, and T. Iwata
    • Organizer
      International Symposium on Fiber Science and Technology (ISF2014)
    • Place of Presentation
      Tokyo
    • Year and Date
      2014-09-28 – 2014-09-30
    • Related Report
      2014 Research-status Report
  • [Presentation] High Performance Materials from Microbial Polyesters and Polysaccharide Derivatives2014

    • Author(s)
      Tadahisa Iwata
    • Organizer
      International Symposium on Materials for Enabling Nanodevices 2014 (ISMEN2014)
    • Place of Presentation
      Tainan, Taiwan
    • Year and Date
      2014-09-03 – 2014-09-05
    • Related Report
      2014 Research-status Report
    • Invited
  • [Presentation] 二段階延伸法の適用による微生物産生ポリエステル繊維の高強度化2014

    • Author(s)
      加部泰三, 岩田忠久, 引間孝明, 高田昌樹
    • Organizer
      平成26年度繊維学会年次大会
    • Place of Presentation
      船堀、東京
    • Year and Date
      2014-06-10 – 2014-06-12
    • Related Report
      2014 Research-status Report
  • [Presentation] 微生物産生ポリエステルの物性および球晶形成に対する分子量効果2014

    • Author(s)
      杉浦高士, 加部泰三, 竹村彰夫, 岩田忠久, 大竹勝人
    • Organizer
      平成26年度繊維学会年次大会
    • Place of Presentation
      船堀、東京
    • Year and Date
      2014-06-10 – 2014-06-12
    • Related Report
      2014 Research-status Report
  • [Presentation] High performance materials from polysaccharide derivatives and microbial polyesters2014

    • Author(s)
      Tadahisa Iwata
    • Organizer
      The 8th International Conference on Green Composites (ICGC-8)
    • Place of Presentation
      Seoul, Korea
    • Year and Date
      2014-05-21 – 2014-05-23
    • Related Report
      2014 Research-status Report
    • Invited
  • [Presentation] 境にやさしい高分子材料における大型放射光利用2014

    • Author(s)
      岩田忠久
    • Organizer
      日本化学会
    • Place of Presentation
      名古屋大学(愛知)
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] ポリ[(R)-3-ヒドロキシブチレート-co-(R)-3-ヒドロキシヘキサノエート]を用いた高強度繊維の作製2013

    • Author(s)
      加部泰三,岩田忠久,引間孝明,高田昌樹
    • Organizer
      繊維学会
    • Place of Presentation
      タワーホール船堀(東京)
    • Related Report
      2013 Research-status Report
  • [Presentation] 二段階延伸法を用いた微生物産生ポリエステル繊維の高強度化2013

    • Author(s)
      加部泰三,引間孝明,高田昌樹,岩田忠久
    • Organizer
      繊維学会夏季セミナー
    • Place of Presentation
      桐生市民会館(群馬)
    • Related Report
      2013 Research-status Report
  • [Presentation] High Performance Materials from PHA and Polysaccharide Derivatives2013

    • Author(s)
      IWATA, T.
    • Organizer
      ICBP2013
    • Place of Presentation
      ソウル(韓国)
    • Related Report
      2013 Research-status Report
    • Invited
  • [Book] 進化する医療用バイオベースマテリアル2015

    • Author(s)
      岩田忠久
    • Total Pages
      250
    • Publisher
      シーエムシー出版
    • Related Report
      2015 Annual Research Report
  • [Book] 高機能性繊維の最前線-医療、ヘルスケア分野への挑戦-、第四編医療用機能性繊維、第6章 微生物産生ポリエステルの医療用繊維としての応用を目指して2014

    • Author(s)
      岩田忠久
    • Total Pages
      241
    • Publisher
      シーエムシー出版
    • Related Report
      2014 Research-status Report
  • [Remarks] 東京大学大学院農学生命科学研究科生物材料科学専攻高分子材料学研究室

    • URL

      http://www.fp.a.u-tokyo.ac.jp/lab/polymer/index.html

    • Related Report
      2015 Annual Research Report
  • [Remarks] 東京大学 大学院農学生命科学研究科 生物材料科学専攻 高分子材料学研究室 HP

    • URL

      http://www.fp.a.u-tokyo.ac.jp/lab/polymer/index.html

    • Related Report
      2014 Research-status Report
  • [Remarks] 東京大学 高分子材料学研究室 HP

    • URL

      http://www.fp.a.u-tokyo.ac.jp/lab/polymer/

    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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