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Clarification of electrical machining phenomena by direct observation of working gap through transparent electrodes

Research Project

Project/Area Number 25630020
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionThe University of Tokyo

Principal Investigator

Kunieda Masanori  東京大学, 工学(系)研究科(研究院), 教授 (90178012)

Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥3,640,000 (Direct Cost: ¥2,800,000、Indirect Cost: ¥840,000)
Fiscal Year 2014: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Fiscal Year 2013: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywords放電加工 / 電解加工 / 透明体電極 / 可視化 / 高速度ビデオカメラ / 加工現象 / 加工液 / 気泡
Outline of Final Research Achievements

Using optically transparent and electrically conductive electrodes made of SiC or Ga2O3 single crystals as the electrode material, the working gap phenomena of electrical discharge machining (EDM) and electrochemical machining (ECM) were observed directly. The probabilities of discharge occurrence in bubble and dielectric liquid, and at their boundaries were investigated. Relationship between the locations of discharges which occur successively was obtained to elucidate its influence on the machining stability. Furthermore, it was found that the limit of pulse duration within which machining can be performed without boiling of the electrolyte is around 5ms. Jetting the electrolyte into the gap from the hollow space of the pipe electrode may cause cabitation, resulting in deteriorated machining accuracy. Rotation of the electrode may cause concentration of bubbles at the center of rotation due to centrifugal force, thereby workpiece is left unmachined at the center.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (22 results)

All 2015 2014 2013

All Journal Article (4 results) (of which Peer Reviewed: 4 results,  Open Access: 3 results,  Acknowledgement Compliant: 3 results) Presentation (18 results) (of which Int'l Joint Research: 1 results)

  • [Journal Article] Observation of relationship between bubbles and discharge locations in EDM using transparent electrodes2015

    • Author(s)
      Tomoo Kitamura, Masanori Kunieda, Kohzoh Abe
    • Journal Title

      Precision Engineering

      Volume: Vol. 40 Pages: 26-32

    • DOI

      10.1016/j.precisioneng.2014.09.009

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Direct Observation of Multiple Discharge Phenomena in EDM using Transparent Electrodes2015

    • Author(s)
      Azumi Mori, Tomoo Kitamura, Masanori Kunieda
    • Journal Title

      IJEM

      Volume: 20 Pages: 53-58

    • NAID

      130005395719

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Clarification of EDM gap phenomena using transparent electrodes2014

    • Author(s)
      Tomoo Kitamura, Masanori Kunieda
    • Journal Title

      Annals of the CIRP

      Volume: Vol. 63 Issue: 1 Pages: 213-216

    • DOI

      10.1016/j.cirp.2014.03.059

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Observation of ECM Gap Phenomena through Transparent Electrode2014

    • Author(s)
      Wenhao Zhang, Tomoo Kitamura, Masanori Kunieda, Kohzoh Abe
    • Journal Title

      IJEM

      Volume: 19 Pages: 40-44

    • NAID

      130004709079

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Presentation] Observation of wire EDM using transparent electrode2015

    • Author(s)
      Azumi Mori, Masanori Kunieda, Kohzoh Abe
    • Organizer
      6th ASPEN
    • Place of Presentation
      中国ハルビン市ハルビン工業大学
    • Year and Date
      2015-08-15
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 透明体電極を用いた電解加工現象の直接観察2015

    • Author(s)
      国枝正典
    • Organizer
      電気加工学会講習会
    • Place of Presentation
      東京都文京区東京大学
    • Year and Date
      2015-07-08
    • Related Report
      2015 Annual Research Report
  • [Presentation] 透明体電極を用いた放電加工のフラッシング効果の観察2015

    • Author(s)
      北村朋生、国枝正典
    • Organizer
      電気加工学会第214回電気加工研究会
    • Place of Presentation
      東京都新宿区工学院大学
    • Year and Date
      2015-06-02
    • Related Report
      2015 Annual Research Report
  • [Presentation] 透明体電極を用いた電解加工の除去過程の考察2015

    • Author(s)
      島崎奉文、北村朋生、国枝正典、阿部耕三
    • Organizer
      2015年度精密工学会春季大会
    • Place of Presentation
      東洋大学(東京都)
    • Year and Date
      2015-03-17 – 2015-03-19
    • Related Report
      2014 Research-status Report
  • [Presentation] 電解液の流れ場が電解加工現象へ及ぼす影響の観察2014

    • Author(s)
      島崎奉文、北村朋生、国枝正典、阿部耕三
    • Organizer
      電気加工学会全国大会(2014)
    • Place of Presentation
      新潟大学 (新潟市)
    • Year and Date
      2014-12-04 – 2014-12-05
    • Related Report
      2014 Research-status Report
  • [Presentation] 透明体電極を用いた油と水が放電加工の冷却特性に及ぼす影響の観察2014

    • Author(s)
      北村朋生、国枝正典、阿部耕三
    • Organizer
      電気加工学会全国大会(2014)
    • Place of Presentation
      新潟大学 (新潟市)
    • Year and Date
      2014-12-04 – 2014-12-05
    • Related Report
      2014 Research-status Report
  • [Presentation] 透明体電極を用いた形彫り放電加工における複数箇所同時放電現象の観察2014

    • Author(s)
      森あづ実、北村朋生、国枝正典、阿部耕三
    • Organizer
      電気加工学会全国大会(2014)
    • Place of Presentation
      新潟大学 (新潟市)
    • Year and Date
      2014-12-04 – 2014-12-05
    • Related Report
      2014 Research-status Report
  • [Presentation] Fundamental Study of ECM Gap henomena Using Transparent Electrode2014

    • Author(s)
      T. Shimasaki, T. Kitamura, M. Kunieda
    • Organizer
      10th International Symposium on ElectroChemical Machining Technology (INSECT 2014)
    • Place of Presentation
      Saarland University (Germany)
    • Year and Date
      2014-11-13 – 2014-11-14
    • Related Report
      2014 Research-status Report
  • [Presentation] 工作物材料が放電点分布に及ぼす影響の透明体電極を通した観察2014

    • Author(s)
      森あづ実、北村朋生、国枝正典、阿部耕三
    • Organizer
      2014年度精密工学会秋季大会
    • Place of Presentation
      鳥取大学(鳥取市)
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Research-status Report
  • [Presentation] 水と油加工液を用いた放電加工間隙の観察2014

    • Author(s)
      北村朋生、国枝正典、阿部耕三
    • Organizer
      2014年度精密工学会秋季大会
    • Place of Presentation
      鳥取大学(鳥取市)
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Research-status Report
  • [Presentation] 透明体電極を用いた電解加工中の放電現象の観察2014

    • Author(s)
      島崎奉文、北村朋生、国枝正典、阿部耕三
    • Organizer
      2014年度精密工学会秋季大会
    • Place of Presentation
      鳥取大学(鳥取市)
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Research-status Report
  • [Presentation] Comparison of Gap Phenomenabetween EDM in Oil and Deionized Water Using Transparent Electrodes2014

    • Author(s)
      Tomoo KITAMURA, Masanori KUNIEDA and Kohzoh ABE
    • Organizer
      15th ICPE
    • Place of Presentation
      ホテル日航金沢(金沢市)
    • Year and Date
      2014-07-23 – 2014-07-25
    • Related Report
      2014 Research-status Report
  • [Presentation] 透明体電極を用いた放電加工アークプラズマの温度測定2014

    • Author(s)
      北村朋生、国枝正典
    • Organizer
      2014年度精密工学会春季大会
    • Place of Presentation
      東京大学、東京都
    • Related Report
      2013 Research-status Report
  • [Presentation] High-speed imaging of EDM gap phenomena using transparent electrodes2013

    • Author(s)
      T. Kitamura, M. Kunieda, K. Abe
    • Organizer
      ISEM XVII
    • Place of Presentation
      Leuven, Belgium
    • Related Report
      2013 Research-status Report
  • [Presentation] 透明体電極を用いたギャップ変動が電解加工現象に及ぼす影響2013

    • Author(s)
      張文豪、北村朋生、国枝正典、阿部耕三
    • Organizer
      2013年度精密工学会秋季大会
    • Place of Presentation
      関西大学、大阪府吹田市
    • Related Report
      2013 Research-status Report
  • [Presentation] 透明体電極を用いた水中と油中における放電加工現象の比較2013

    • Author(s)
      北村朋生、国枝正典、阿部耕三
    • Organizer
      2013年度精密工学会秋季大会
    • Place of Presentation
      関西大学、大阪府吹田市
    • Related Report
      2013 Research-status Report
  • [Presentation] Observation of Arc Plasma in EDM Using Transparent Electrodes2013

    • Author(s)
      Tomoo Kitamura, Masanori Kunieda, Kohzoh Abe
    • Organizer
      ASPEN2013
    • Place of Presentation
      Taipei, Taiwan
    • Related Report
      2013 Research-status Report
  • [Presentation] 透明体電極を用いた単発放電現象の観察2013

    • Author(s)
      北村朋生、国枝正典、阿部耕三
    • Organizer
      電気加工学会全国大会(2013)
    • Place of Presentation
      愛知県産業労働センター、京都市
    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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