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Research and Development of ECM Tool with Functions of Machining Area Confinement and Gap-width Detection

Research Project

Project/Area Number 25630021
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionTokyo University of Agriculture and Technology

Principal Investigator

NATSU Wataru  東京農工大学, 工学(系)研究科(研究院), 教授 (40345335)

Project Period (FY) 2013-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2014: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2013: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords電解加工 / 形状創成 / 電解液 / 工具 / 吸引 / 極間検出 / 工具送り制御 / 流体解析
Outline of Final Research Achievements

In this study, a novel electrolyte suction tool was proposed in order to fundamentally overcome the fatal drawbacks of electrochemical machining (ECM); the low machining accuracy and the negative impact on the environment. The electrolyte is circulated through two hollow areas constructed by two concentric pipes, and the gap area between the tool electrode and workpiece, by a single suction pump. In this way, not only the confinement of electrolyte flow, but also the gap-width detection according to the pressure in the suction tube can be realized. This proposed tool is also applicable to the small lot production of many products, which are not suitable for conventional ECM with a formed electrode.

Report

(3 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • Research Products

    (14 results)

All 2015 2014 2013 Other

All Journal Article (4 results) (of which Peer Reviewed: 4 results,  Open Access: 2 results,  Acknowledgement Compliant: 2 results) Presentation (7 results) (of which Invited: 2 results) Remarks (2 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] Proposal and Verification of Area-limited Electroplating with Suction Tool2015

    • Author(s)
      Atsushi Sato, Wataru Natsu
    • Journal Title

      International Journal of Electrical Machining

      Volume: 20 Pages: 37-43

    • NAID

      130005395722

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] 極間距離検出機能を有する電解加工用吸引工具の提案と検証2014

    • Author(s)
      遠藤克彰、夏 恒
    • Journal Title

      電気加工学会誌

      Volume: 48(119) Pages: 171-177

    • NAID

      130005071787

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Proposal and Verification of Electrolyte Suction Tool with Function of Gap-width Detection2014

    • Author(s)
      Katsuaki Endo, Wataru Natsu
    • Journal Title

      International Journal of Electrical Machining

      Volume: 19 Pages: 34-39

    • NAID

      130005071787

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Proposal of Electrolyte Suction Tool Electrode for Machining Area Confinement and Gap-width Detection2013

    • Author(s)
      Katsuaki Endo, Wataru Natsu
    • Journal Title

      Proceedings of the 13th euspen International Conference

      Volume: なし Pages: 167-171

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Presentation] 吸引工具を用いたNaCl溶液の電解加工特性2015

    • Author(s)
      名古屋 寛、夏 恒
    • Organizer
      2015年度精密工学会春季大会学術講演会
    • Place of Presentation
      東洋大学
    • Year and Date
      2015-03-17 – 2015-03-19
    • Related Report
      2014 Annual Research Report
  • [Presentation] Application of Electrolyte Suction Tool in Removal and Addition Processing2015

    • Author(s)
      夏 恒
    • Organizer
      2nd Symposium for International Cooperation on Micro and Precision Electrical Machining
    • Place of Presentation
      上海交通大学(中国)
    • Year and Date
      2015-01-10 – 2015-01-12
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] 電極材料が吸引式工具を用いた領域限定電解めっき膜形成に及ぼす影響2014

    • Author(s)
      佐藤 敦、夏 恒
    • Organizer
      電気加工学会全国大会(2014)
    • Place of Presentation
      新潟大学
    • Year and Date
      2014-12-04 – 2014-12-05
    • Related Report
      2014 Annual Research Report
  • [Presentation] 吸引工具を用いた深穴の電解加工について2014

    • Author(s)
      名古屋 寛、夏 恒
    • Organizer
      2014年度精密工学会秋季大会学術講演会
    • Place of Presentation
      鳥取大学
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] 電解加工による機械摺動面の油だまりの形成2014

    • Author(s)
      遠藤克彰、野口 稜、夏 恒
    • Organizer
      2014年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京都東京大学
    • Related Report
      2013 Research-status Report
  • [Presentation] 日本特殊加工分野の最新研究動向2013

    • Author(s)
      夏 恒
    • Organizer
      中国第15回全国特殊加工学術会議
    • Place of Presentation
      中国南京市南京航空航天大学
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] 加工領域限定用工具による環境対応電解加工の実現2013

    • Author(s)
      遠藤克彰、夏 恒
    • Organizer
      電気加工学会全国大会(2013)
    • Place of Presentation
      名古屋愛知県産業労働センター
    • Related Report
      2013 Research-status Report
  • [Remarks] 東京農工大学夏研究室

    • URL

      http://www.tuat.ac.jp/~natsulab/

    • Related Report
      2014 Annual Research Report
  • [Remarks] 東京農工大学夏研究室

    • URL

      http://www.tuat.ac.jp/~natsulab/

    • Related Report
      2013 Research-status Report
  • [Patent(Industrial Property Rights)] 電解加工装置、電解加工方法および工具電極の製造方法2013

    • Inventor(s)
      夏 恒
    • Industrial Property Rights Holder
      国立大学東京農工大学
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2013-174952
    • Filing Date
      2013-08-26
    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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