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High-quality machining of CFRP by means of inclination milling with high helix end mill and in-process heat-induced gas monitoring

Research Project

Project/Area Number 25630023
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionKanazawa University

Principal Investigator

HOSOKAWA AKIRA  金沢大学, 機械工学系, 教授 (40199493)

Co-Investigator(Kenkyū-buntansha) FURUMOTO Tastuaki  金沢大学, 機械工学系, 准教授 (60432134)
KOYANO Tomohiro  金沢大学, 機械工学系, 助教 (20707591)
Project Period (FY) 2013-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2014: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2013: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
KeywordsCFRP / エンドミル加工 / 強ねじれ角 / DLCコーティング / においセンサ / デラミネーション / 毛羽立ち / 傾斜切削法 / 強ねじれエンドミル / ガスセンサ
Outline of Final Research Achievements

Side milling tests of CFRP (Carbon Fiber Reinforced Plastics) without coolant are carried out by DLC (Diamond-Like Carbon) and diamond coated carbide end mills. The surface integrity is evaluated in terms of 3D profiles of the machined surface, generation of fluffing, delamination and pull-out of the carbon fiber. The cutting force and tool wear with respect to the fiber orientation are also examined. The inclination milling with high helix angle end mill is proposed in which the end mill is tilted in such a way that the resultant cutting force acts parallel to feed direction. This unique approach enables to reduce tool wear and to improve surface integrity of machined surface of CFRP. Gases generated by thermal alteration of plastic in CFRP can be detected with an odor sensor.

Report

(3 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • Research Products

    (4 results)

All 2014 Other

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 1 results) Presentation (1 results) Remarks (1 results)

  • [Journal Article] High-quality machining of CFRP with high helix end mill2014

    • Author(s)
      Hosokawa, A., Ueda, T., Hirose, N., Furumoto, T.
    • Journal Title

      Annals of the CIRP

      Volume: 63 Issue: 1 Pages: 89-92

    • DOI

      10.1016/j.cirp.2014.03.084

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] High-quality machining of CFRP with high helix end mill2014

    • Author(s)
      Akira Hosokawa a, Naoya Hirose b, Takashi Ueda, Tatsuaki Furumoto
    • Journal Title

      Annals of the CIRP

      Volume: 63

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Presentation] CFRPのエンドミル加工 -DLC-コーティング工具による傾斜切削-2014

    • Author(s)
      廣瀬直也,細川 晃,上田隆司,古本達明,小谷野智広
    • Organizer
      2014年度精密工学会秋季大会学術講演会論文集
    • Place of Presentation
      鳥取大学
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Annual Research Report
  • [Remarks] 金沢大学理工研究域機械工学系生産加工システム研究室ホームページ

    • URL

      http://www.me.se.kanazawa-u.ac.jp/lab/04.html

    • Related Report
      2014 Annual Research Report

URL: 

Published: 2014-07-25   Modified: 2019-07-29  

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