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Challenge for flame synthesis of single-wall carbon nanotubes

Research Project

Project/Area Number 25630358
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Reaction engineering/Process system
Research InstitutionWaseda University

Principal Investigator

NODA Suguru  早稲田大学, 理工学術院, 教授 (50312997)

Project Period (FY) 2013-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2014: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2013: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords単層カーボンナノチューブ / 火炎合成 / 連続合成 / 化学気相成長法 / ナノ粒子触媒
Outline of Final Research Achievements

Single-wall carbon nanotubes (SWCNTs) are an one dimensional nanomaterial having diameter of ~1 nm and various potential applications. Chemical vapor deposition (CVD) using metal nanoparticles as catalyst is a major synthetic method, however SWCNTs are not practically used due to their very expensive price of ~hundreds of dollars per gram. In this research, we tried to synthesize SWCNTs using the flame synthesis method, which has realized mass production of carbon black particles and fullerenes. We proposed and developed an original flame synthesis method in which ferrocene vapor was decomposed into iron vapor instantly by a premixed flame, iron catalyst nanoparticles were nucleated by instant cooling of the iron vapor to 1000-1400 ℃ by mixing the flame gas with argon gas containing sulfur vapor, and CNTs were synthesized by mixing preheated methane gas with the iron catalyst nanoparticles. Our original method actually yielded SWCNTs.

Report

(3 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • Research Products

    (21 results)

All 2015 2014 Other

All Presentation (16 results) (of which Invited: 11 results) Remarks (4 results) Patent(Industrial Property Rights) (1 results)

  • [Presentation] カーボンナノチューブのカスタム合成:基板上合成,気相合成,流動層合成と,応用2015

    • Author(s)
      野田優
    • Organizer
      化学工学会 反応工学部会 第10回反好会(反応工学部会若手会)講演会
    • Place of Presentation
      東京都大田区
    • Year and Date
      2015-03-18
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Custom production of carbon nanotubes for electronic and energy applications2015

    • Author(s)
      Suguru Noda
    • Organizer
      University of Michigan-Waseda University Joint Symposium
    • Place of Presentation
      Ann Arbor, MI, USA
    • Year and Date
      2015-03-13
    • Related Report
      2014 Annual Research Report
  • [Presentation] Flame synthesis of single-wall carbon nanotube and control over the temperature field and reactions2015

    • Author(s)
      山口麻衣,長谷川馨,大沢利男,野田優
    • Organizer
      第48回フラーレン・ナノチューブ・グラフェン総合シンポジウム
    • Place of Presentation
      東京都文京区
    • Year and Date
      2015-02-21
    • Related Report
      2014 Annual Research Report
  • [Presentation] カーボンナノチューブのカスタム合成:基板上合成、気相合成、流動層合成と、応用2014

    • Author(s)
      野田優
    • Organizer
      粉体工学会 関東談話会「早稲田大学における粉体操作への取り組み」
    • Place of Presentation
      東京都新宿区
    • Year and Date
      2014-12-16
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Understand why carbon nanotubes form and customize how to produce carbon nanotubes2014

    • Author(s)
      Suguru Noda
    • Organizer
      Waseda University & Singapore Polytechnic Joint Symposium 2014 on "Advanced Materials"
    • Place of Presentation
      Shinjuku-ku, Tokyo
    • Year and Date
      2014-12-05
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Efficient and controlled synthesis of carbon nanotubes for electrochemical energy storage devices2014

    • Author(s)
      Suguru Noda
    • Organizer
      5th A3 Symposium on Emerging Materials - sp2 Nanocarbon for Energy 2014
    • Place of Presentation
      Tianjin, China
    • Year and Date
      2014-10-21
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] カーボンナノチューブの触媒成長の理解、カスタム合成と応用2014

    • Author(s)
      野田優
    • Organizer
      新化学技術推進協会 先端化学・材料技術部会 高選択性反応分科会シンポジウム
    • Place of Presentation
      東京都千代田区
    • Year and Date
      2014-10-17
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] カーボンナノチューブの触媒成長の理解と用途に合わせたカスタム合成2014

    • Author(s)
      野田優
    • Organizer
      H26 第2回九州大学分子・物質合成プラットフォームセミナー
    • Place of Presentation
      福岡県福岡市
    • Year and Date
      2014-09-16
    • Related Report
      2014 Annual Research Report
  • [Presentation] なぜを理解し、どう創る:カーボンナノチューブの触媒成長の理解と、用途に合わせたカスタム合成2014

    • Author(s)
      野田優
    • Organizer
      広島大学大学院工学研究科・研究院 化学工学専攻 化学工学特別講演会
    • Place of Presentation
      広島県東広島市
    • Year and Date
      2014-04-04
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] 単層カーボンナノチューブの火炎合成と、温度場・反応制御

    • Author(s)
      山口麻衣,長谷川馨,大沢利男,野田優
    • Organizer
      化学工学会盛岡大会
    • Place of Presentation
      岩手県盛岡市
    • Related Report
      2013 Research-status Report
  • [Presentation] 気相法での多様な膜構造形成と多様な相と場でのナノ構造形成

    • Author(s)
      野田優
    • Organizer
      化学工学会関東支部 第44回Continuing Educationシリーズ講習会
    • Place of Presentation
      東京都文京区
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] カーボンナノチューブの触媒成長の理解、カスタム合成と応用

    • Author(s)
      野田優
    • Organizer
      日本機械学会 機械材料・材料加工部門 第13回M&Pサロン
    • Place of Presentation
      東京都新宿区
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] カーボンナノチューブの触媒成長の理解、カスタム合成と応用

    • Author(s)
      野田優
    • Organizer
      東北大電気通信研究所・早大ナノ機構 共同プロジェクト研究発表会
    • Place of Presentation
      宮城県仙台市
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] Understanding & customizing rapid millimeter-scale growth of carbon nanotubes

    • Author(s)
      S. Noda
    • Organizer
      Royal Society International Scientific Seminar, Nanomaterials by Design - Manufacturing carbon nanomaterials for future markets
    • Place of Presentation
      The Royal Society at Chicheley Hall, Buckinghamshire, UK
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] Efficient production of submillimeter-long carbon nanotubes and their application to energy-storage and flexible devices

    • Author(s)
      S. Noda
    • Organizer
      International Workshop on Energy Devices and Nanotechnology
    • Place of Presentation
      Yonezawa, Yamagata
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] 単層カーボンナノチューブの火炎合成と、温度場・反応制御

    • Author(s)
      山口麻衣,長谷川馨,大沢利男,野田優
    • Organizer
      化学工学会第79年会
    • Place of Presentation
      岐阜県岐阜市
    • Related Report
      2013 Research-status Report
  • [Remarks] 野田研究室ホームページ

    • URL

      http://www.f.waseda.jp/noda/index-j.html

    • Related Report
      2014 Annual Research Report
  • [Remarks] Noda Lab's Home Page

    • URL

      http://www.f.waseda.jp/noda/

    • Related Report
      2014 Annual Research Report
  • [Remarks] 野田研究室ホームページ

    • URL

      http://www.f.waseda.jp/noda/index-j.html

    • Related Report
      2013 Research-status Report
  • [Remarks] Noda Lab's Home Page

    • URL

      http://www.f.waseda.jp/noda/index.html

    • Related Report
      2013 Research-status Report
  • [Patent(Industrial Property Rights)] カーボンナノチューブの製造装置2015

    • Inventor(s)
      野田優,山口麻衣,大沢利男
    • Industrial Property Rights Holder
      学校法人早稲田大学
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2015-032114
    • Filing Date
      2015-02-20
    • Related Report
      2014 Annual Research Report

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Published: 2014-07-25   Modified: 2019-07-29  

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