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Fast fabrication of fine functional surface with ultrasonic-assisted machining process

Research Project

Project/Area Number 25820018
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionTohoku University

Principal Investigator

SHIMADA Keita  東北大学, 工学(系)研究科(研究院), 助教 (30633383)

Project Period (FY) 2013-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2014: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2013: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords超音波加工 / 固定砥粒 / 表面性状
Outline of Final Research Achievements

In this project, development of a fabrication method of micro- and submicrometer-sized fine structures was conducted by using ultrasonic-vibration assisted machining. The developed ultrasonic-assisted device can employ both the longitudinal and the bending vibration modes, and microstructures were created by controlling the vibration, the tool rotation and the workpiece feed motion. When using the longitudinal vibration mode, sinusoidal patterns were carved on the workpiece surface, and it was found that a two-rake-face tool is better to fabricate structures without edge burrs. When using the bending vibration mode, it was figured out that the mechanism of fabricating microstructures is mainly plastic deformation by the tool indentation. Deterioration of structures may occur by the interference of the flank face.

Report

(3 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • Research Products

    (5 results)

All 2015 2014 2013

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Acknowledgement Compliant: 1 results) Presentation (3 results) (of which Invited: 2 results)

  • [Journal Article] Fabrication of hybrid micro/nano-textured surfaces using rotary ultrasonic machining with one-point diamond tool2014

    • Author(s)
      Shaolin Xu, Ketia Shimada, Masayoshi Mizutani, Tsunemoto Kuriyagawa
    • Journal Title

      International Journal of Machine Tools and Manufacture

      Volume: Vol. 86 Pages: 12-17

    • DOI

      10.1016/j.ijmachtools.2014.06.005

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Development of an Ultrasonically-Assisted Electrolytic Grinding System2013

    • Author(s)
      Satoshi Kobayashi, Keita Shimada, Chikashi Murakoshi, Kazunori Koike, Masayuki Takahashi, Toru Tachibana, and Tsunemoto Kuriyagawa
    • Journal Title

      International Journal of Automation Technology

      Volume: Vol.7 No.6 Pages: 654-662

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Presentation] Effect of cross-hatching angles of superfinishing on friction coefficient2015

    • Author(s)
      Keita Shimada, Masayoshi Mizutani, Tsunemoto Kuriyagawa
    • Organizer
      38th MATADOR Conference
    • Place of Presentation
      National Formosa University , Huwei, Taiwan
    • Year and Date
      2015-03-29
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Development of Rotary Ultrasonic Texturing Method Using One-point Diamond Tools for Micro/nano-texturing2015

    • Author(s)
      Shaolin Xu, Tsunemoto Kuriyagawa, Masayoshi Mizutani, Keita Shimada
    • Organizer
      38th MATADOR Conference
    • Place of Presentation
      National Formosa University , Huwei, Taiwan
    • Year and Date
      2015-03-29
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Surface Texturing and Wettability Evaluation of Zirconia Ceramics2013

    • Author(s)
      Shaolin XU, Keita SHIMADA, Masayoshi MIZUTANI and Tsunemoto KURIYAGAWA
    • Organizer
      The 7th Conference on Leading Edge Manufacturing in 21st Century (LEM21)
    • Place of Presentation
      Matsushima, Miyagi
    • Related Report
      2013 Research-status Report

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Published: 2014-07-25   Modified: 2019-07-29  

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