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Defect detection method utilizing micro-thermal balance at the nanometric gap for nanometric-smooth surface inspection

Research Project

Project/Area Number 25820030
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionTohoku University

Principal Investigator

SHIMIZU Yuki  東北大学, 工学(系)研究科(研究院), 准教授 (70606384)

Project Period (FY) 2013-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2014: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2013: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Keywords欠陥検出 / 摩擦熱 / 熱検知素子 / 精密計測 / 計測 / 欠陥検査 / 接触センサ
Outline of Final Research Achievements

To realize precision defect detection required for next-generation semiconductor or LED wafers having nanometric-smooth surfaces, a new defect detection method utilizing a heat balance in-between a nanometric gap has been proposed. Fabrication process for the contact-type thermal sensor was established, and μm-sized prototype sensors were successfully fabricated. Experimental results revealed that the fabricated sensor could detect a contact with an object having a tip radius of 40 nm in such a way that the thermal sensor detected its temperature change due to the frictional heat as a deviation of its electric resistance. Furthermore, it was also found in the experiments that a large temperature gradient between the thermal sensor and the measurement surface had a possibility of detecting the approach of the thermal sensor to the surface defect regardless of the frictional heat.

Report

(3 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • Research Products

    (15 results)

All 2015 2014 2013 Other

All Journal Article (5 results) (of which Peer Reviewed: 5 results,  Acknowledgement Compliant: 3 results) Presentation (8 results) Remarks (2 results)

  • [Journal Article] Investigation on Sensitivity of a Contact-Type Thermal Sensor for Surface Defect Inspections2015

    • Author(s)
      Yuki Shimizu, Yuta Ohba, Wei Gao
    • Journal Title

      International Journal of Automation Technology

      Volume: 9-3 Pages: 1-6

    • NAID

      130007674118

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Design of fabrication process of a thermal contact sensor for surface defect inspection2014

    • Author(s)
      Yuki Shimizu, Yuta Ohba and Wei Gao
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 8 Issue: 4 Pages: JAMDSM0052-JAMDSM0052

    • DOI

      10.1299/jamdsm.2014jamdsm0052

    • NAID

      130004705818

    • ISSN
      1881-3054
    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Feasibility study on the concept of thermal contact sensor for nanometre-level defectinspections on smooth surfaces2014

    • Author(s)
      Yuki Shimizu, Wenjian Lu, Yuta Ohba and Wei Gao
    • Journal Title

      Measurement Science and Technology

      Volume: 25 Issue: 6 Pages: 1-11

    • DOI

      10.1088/0957-0233/25/6/064006

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Feasibility study on the concept of thermal contact sensor for nanometre-level defect inspections on smooth surfaces2014

    • Author(s)
      Yuki Shimizu, Wenjian Lu, Yuta Ohba and Wei Gao
    • Journal Title

      Measurement Science and Technology

      Volume: 25

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Development of a Micro-Sized Thermal Contact Sensor2013

    • Author(s)
      Yuki Shimizu, Wenjian Lu, Yuta Ohba, and Wei Gao
    • Journal Title

      International Journal of Automation Technology

      Volume: 7 Pages: 708-713

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Presentation] Design and testing of a contact-type micro thermal sensor for defect inspection on nanometric smooth surfaces2015

    • Author(s)
      Y. Shimizu, Y. Ohba, W. Gao
    • Organizer
      38th International MATADOR Conference on Advanced Manufacturing (MATADOR2015)
    • Place of Presentation
      台湾 台北市 虎尾科技大学
    • Year and Date
      2015-03-28 – 2015-03-30
    • Related Report
      2014 Annual Research Report
  • [Presentation] 接触型マイクロ熱検知センサによるナノ平滑面微小欠陥検出に関する研究-素子プロファイル改善と接触検知感度の検討-2014

    • Author(s)
      清水裕樹,大場裕太,高偉
    • Organizer
      精密工学会2014年度秋季大会
    • Place of Presentation
      鳥取県鳥取市 鳥取大学
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] Investigation on the contact detection sensitivity of thermal contact sensor for surface defect inspections2014

    • Author(s)
      Yuki Shimizu, Yuta Ohba, Wei Gao
    • Organizer
      15th International Conference on Precision Engineering (ICPE2014)
    • Place of Presentation
      石川県金沢市 ホテルニッコー金沢
    • Year and Date
      2014-07-24 – 2014-07-25
    • Related Report
      2014 Annual Research Report
  • [Presentation] Investigation on the contact detection sensitivity of thermal contact sensor for surface defect inspections2014

    • Author(s)
      Yuki SHIMIZU, Yuta OHBA and Wei GAO
    • Organizer
      The 15th International Conference on Precision Engineering (ICPE2014)
    • Place of Presentation
      Kanazawa, Japan
    • Related Report
      2013 Research-status Report
  • [Presentation] Feasibility study on the concept of thermal contact sensor for nanometer-level defect inspections on smooth surfaces2013

    • Author(s)
      Yuki Shimizu, Lu Wenjian, Yuta Ohba and Wei Gao
    • Organizer
      11th International Symposium of Measurent Technology and Intelligent Instruments (ISMTII2013), Aachen, Germany.
    • Place of Presentation
      Aachen, Germany
    • Related Report
      2013 Research-status Report
  • [Presentation] Design of fabrication process of thermal contact sensor for surface defect inspections2013

    • Author(s)
      Yuta OHBA, Yuki SHIMIZU, Wenjian LU and Wei GAO
    • Organizer
      The 7th International Coference on Leading Edge Manufacturing In 21st Century (LEM21)
    • Place of Presentation
      Matsushima, Japan
    • Related Report
      2013 Research-status Report
  • [Presentation] Characterization of a Prototype Thermal Contact Sensor for Surface Defect Inspections2013

    • Author(s)
      Yuki Shimizu, Wenjian Lu, Yuta Ohba and Wei Gao
    • Organizer
      5th International Conference of Asian Society for Precision Engineering and Nanotechnology (ASPEN2013)
    • Place of Presentation
      Taipei, Taiwan
    • Related Report
      2013 Research-status Report
  • [Presentation] 接触型マイクロ熱検知センサによるナノ平滑面微欠陥検出に関する研究2013

    • Author(s)
      清水 裕樹,大場 裕太,盧 文剣,高 偉
    • Organizer
      2013年度精密工学会秋季大会学術講演会
    • Place of Presentation
      関西大学(大阪府吹田市)
    • Related Report
      2013 Research-status Report
  • [Remarks] 東北大学大学院工学研究科ナノメカニクス専攻 高・清水・伊東研究室

    • URL

      http://www.nano.mech.tohoku.ac.jp/index.html

    • Related Report
      2014 Annual Research Report
  • [Remarks] 東北大学大学院工学研究科ナノメカニクス専攻 高・清水・伊東研究室 / 精密ナノシステム研究センター

    • URL

      http://www.nano.mech.tohoku.ac.jp/

    • Related Report
      2013 Research-status Report

URL: 

Published: 2014-07-25   Modified: 2019-07-29  

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