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Automatic optimization method of cutting conditions for reduction of cutting force in finish machining process

Research Project

Project/Area Number 25820032
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionSaitama University

Principal Investigator

KANEKO Jun'ichi  埼玉大学, 理工学研究科, 准教授 (80375584)

Project Period (FY) 2013-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2014: ¥3,380,000 (Direct Cost: ¥2,600,000、Indirect Cost: ¥780,000)
Fiscal Year 2013: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Keywords同時多軸制御加工 / 切削抵抗予測 / シミュレーション / 工具姿勢計画 / 工具経路計画 / 数値制御加工 / CAM / 並列処理
Outline of Final Research Achievements

In this study, we developed a new efficient planning method of cutting condition and cutter location for continuous multi axis controlled machining. First, NC simulation algorithm for workpiece volume in machining process and an accurate simulation method for instantaneous cutting force are proposed. Then, automatic optimization system for cutter location and tool posture has been developed with the proposed simulation models.
In the optimization system, the tool posture on cutter location is gradually renewed by a new candidates of tool posture. These process are applied for each cutter location in continuous tool path in NC program. To shorten calculation time, the ultra-parallel processing technology is introduced. In the developed prototype system. The developed system can optimize NC program which is generated by commercial CAM system for aerospace parts, and maximum torque loaded on cutting tool on each cutter location can be reduced.

Report

(3 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • Research Products

    (5 results)

All 2015 2014 Other

All Presentation (4 results) (of which Invited: 1 results) Remarks (1 results)

  • [Presentation] Process Planning of NC Machining based on Parallel Processing with GPGPU2015

    • Author(s)
      Jun'ichi KANEKO
    • Organizer
      International Symposium on Ultraprecison Engineering and Nanotechnology
    • Place of Presentation
      Toyo University
    • Year and Date
      2015-03-17
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Development of tool motion simulation method for cutting force prediction in high speed machining2014

    • Author(s)
      Ahmad Lutfi bin Othman
    • Organizer
      MJIT-JUC Joint Internationala Symposium 2014
    • Place of Presentation
      Universiti Teknologi Malaysia
    • Year and Date
      2014-11-12 – 2014-11-13
    • Related Report
      2014 Annual Research Report
  • [Presentation] 切削抵抗予測における比切削抵抗の高速自動推定システムの開発2014

    • Author(s)
      赤木知洋
    • Organizer
      2014年度精密工学会秋季大会
    • Place of Presentation
      鳥取大学
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] 切削抵抗予測を基にした同時多軸制御切削加工における工具姿勢の決定手法2014

    • Author(s)
      金子順一、堀尾健一郎
    • Organizer
      日本機械学会2014年度生産システム部門講演会
    • Place of Presentation
      電気通信大学
    • Related Report
      2013 Research-status Report
  • [Remarks] 埼玉大学工学部機械工学科機械工作研HP

    • Related Report
      2014 Annual Research Report

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Published: 2014-07-25   Modified: 2019-07-29  

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