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Manufacturing ULCs (Ultra-Lightweight constructions) of thermosetting continuous CFRP by continuous production of strip, forming at 100 degree Celsius, and joining by plastic deformation

Research Project

Project/Area Number 26249109
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/Microstructural control engineering
Research InstitutionThe University of Tokyo

Principal Investigator

Yanagimoto Jun  東京大学, 大学院工学系研究科(工学部), 教授 (90220194)

Co-Investigator(Kenkyū-buntansha) 大家 哲朗  慶應義塾大学, 理工学部(矢上), 講師 (10410846)
Project Period (FY) 2014-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥40,300,000 (Direct Cost: ¥31,000,000、Indirect Cost: ¥9,300,000)
Fiscal Year 2018: ¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2017: ¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2016: ¥8,450,000 (Direct Cost: ¥6,500,000、Indirect Cost: ¥1,950,000)
Fiscal Year 2015: ¥6,500,000 (Direct Cost: ¥5,000,000、Indirect Cost: ¥1,500,000)
Fiscal Year 2014: ¥16,770,000 (Direct Cost: ¥12,900,000、Indirect Cost: ¥3,870,000)
KeywordsCFRP薄板 / 超軽量構造 / 温間圧延・成形 / 連続薄板化 / 成形性試験法 / 構造最適化 / 金属薄板 / 温間成形 / サンドイッチ成形 / 遺伝的アルゴリズム / 成形加工 / 極限軽量構造 / マルチスケール解析 / 層構造設計
Outline of Final Research Achievements

This investigation aims at realizing the Ultra-lightweight structures by forming CFRPs, which are composed of thermosetting resin and continuous carbon fibers, and the high-speed manufacturing of CFRP sheet. The application of CFRP-metal-based ultra-lightweight structures will have a marked increase in vehicles and industrial machines. High-speed manufacturing of CFRP sheets, forming of CFRP sheets and hybrid structures composed by metal sheet and CFRP were investigated to reach above goals.
Continuous production of thermosetting CFRP sheets were experimentally tried by using rolling mill and furnace. The quality of manufactured sheet is slightly inferior to those manufactured by using autoclave: however, the sheet with void fraction less than 3% were successfully manufactured. Metal face sheet with three-dimensional CFRTP core hybrid structure is newly proposed. This hybrid structure can change and optimize macrostructure to attain expected formability and flexural strength.

Academic Significance and Societal Importance of the Research Achievements

CFRP連続薄板製造法と、新たな金属FRP ハイブリッド構造を提案できたことが学術的な意義の二本柱である。圧延機を使ったCFRP薄板の連続的な製造は世界で初めての事例である。フェースシートに金属を、コアにCFRPを利用したハイブリッド構造は、マクロ構造制御による機械的特性制御を可能とする。これらの学術的成果は、例えば輸送機器の軽量化などの社会的な意義を持つことが期待できる。

Report

(6 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Annual Research Report
  • 2016 Annual Research Report
  • 2015 Annual Research Report
  • 2014 Annual Research Report
  • Research Products

    (36 results)

All 2019 2018 2017 2016 2015 2014 Other

All Journal Article (10 results) (of which Peer Reviewed: 10 results,  Open Access: 8 results,  Acknowledgement Compliant: 4 results) Presentation (24 results) (of which Int'l Joint Research: 1 results,  Invited: 1 results) Remarks (2 results)

  • [Journal Article] Design and fabrication of formable CFRTP core sandwich sheets2019

    • Author(s)
      Jingwei Zhang and Jun Yanagimoto
    • Journal Title

      CIRP Annals - Manufacturing Technology

      Volume: Vol.68/1

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Multiscale analysis of the formability of CFRP sheets subjected to warm forming with a temperature-dependent epoxy model2018

    • Author(s)
      Nishino Akihiro、Oya Tetsuo
    • Journal Title

      International Journal of Material Forming

      Volume: なし Issue: 5 Pages: 1-8

    • DOI

      10.1007/s12289-018-1449-9

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Analyses of press formability of CFRP sheet considering the fiber kinking and the ductile behavior of resin2018

    • Author(s)
      Hayashi Takahiro、Oya Tetsuo
    • Journal Title

      Journal of Physics: Conference Series

      Volume: 1063 Pages: 1-6

    • DOI

      10.1088/1742-6596/1063/1/012184

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Effect of unidirectional prepreg size on punching of pseudo-ductile CFRP laminates and CFRP/metal hybrid composites2018

    • Author(s)
      Ho Yu-Chien、Yanagimoto Jun
    • Journal Title

      Composite Structures

      Volume: 186 Pages: 246-255

    • DOI

      10.1016/j.compstruct.2017.11.042

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Tensile and Compression Analyses to Investigate the Mesoscale Mechanical Characteristics Influential for Press Formability of CFRP Sheets2017

    • Author(s)
      Takahiro HAYASHI and Tetsuo OYA
    • Journal Title

      Materials Science Forum

      Volume: 920 Pages: 217-222

    • DOI

      10.4028/www.scientific.net/msf.920.217

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Mechanical Properties and Drawing Process of Multilayer Carbon Fiber Reinforced Plastic (CFRP) Sheet with Various Prepreg Thickness2017

    • Author(s)
      Yu-Chien HO, Hideki. SASAYAMA, Jun. YANAGIMOTO
    • Journal Title

      Advances in Mechanical Engineering

      Volume: 9-(3) Issue: 3 Pages: 1-12

    • DOI

      10.1177/1687814017692695

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Optimum Design of Formable CFRP Sheets by Generic Algorithm and FE Analysis by Homogenization of Multilayered Structure with Macroscopic Anisotropy2016

    • Author(s)
      Yuma TAKAHASHI, Yu URIYA, Jun YANAGIMOTO
    • Journal Title

      International Journal of Material Forming

      Volume: 9-5 Issue: 5 Pages: 697-703

    • DOI

      10.1007/s12289-015-1260-9

    • Related Report
      2016 Annual Research Report 2015 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Suitable structure of thermosetting CFRP sheet for cold/warm forming2015

    • Author(s)
      Yu URIYA,Jun YANAGIMOTO
    • Journal Title

      International Journal of Material Forming

      Volume: 巻なし Issue: 2 Pages: 1-10

    • DOI

      10.1007/s12289-015-1227-x

    • Related Report
      2016 Annual Research Report 2014 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Enhanced formability of thin carbon fiber reinforced plastic sheets in cold/warm embossing with ductile dummy sheets of different thicknesses2014

    • Author(s)
      Yu URIYA, Katsuyoshi IKEUCHI, Jun YANAGIMOTO
    • Journal Title

      International Journal of Material Forming

      Volume: 巻なし Issue: 3 Pages: 1-7

    • DOI

      10.1007/s12289-014-1184-9

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Applicability of Adhesive Embossing Hybrid Joining Process to Glass-Fiber-Reinforced Plastic and Metallic Thin Sheets2014

    • Author(s)
      Z.Q. Huang, S. Sugiyama and J. Yanagimoto
    • Journal Title

      Journal of Materials Processing Technology

      Volume: in press Issue: 10 Pages: 2018-2028

    • DOI

      10.1016/j.jmatprotec.2013.11.020

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Presentation] サンドイッチシートの形状と成形工具の形状がCFRTPコアサンドイッチシートの成形性に及ぼす影響2019

    • Author(s)
      張 敬偉、柳本 潤
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Out-of-autoclave method for fabricating partially cured formable CFRP thin sheets and its evaluation2019

    • Author(s)
      Love Shukla and Jun Yanagimoto
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 微視的変形特性を考慮した熱硬化性CFRP薄板の成形性に関する研究2019

    • Author(s)
      大家 哲朗、林 孝洋
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 超音波粉末混合/熱間押出し複合プロセスによるグラフェン分散強化型A6061基複合材料の作製2018

    • Author(s)
      謝 政庭、柳本 潤
    • Organizer
      平成30年度塑性加工春季講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 塑性加工可能なCFRTPコアメタルサンドイッチシートの設計と製作2018

    • Author(s)
      張 敬偉、柳本 潤
    • Organizer
      平成30年度塑性加工春季講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 繊維キンクの影響を考慮した熱硬化性CFRP薄板のプレス成形性解析(第二報)2018

    • Author(s)
      林 孝洋、大家 哲朗
    • Organizer
      第69回塑性加工連合講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 雰囲気制御設備つきの圧延法による熱硬化性CFRP薄板製造と製品特性の評価2017

    • Author(s)
      姚 秋陽
    • Organizer
      第68回塑性加工連合講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 繊維キンクの影響を考慮した熱硬化性CFRP薄板のプレス成形性解析2017

    • Author(s)
      林 孝洋
    • Organizer
      第68回塑性加工連合講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Influence of Mechanical Characteristics of Epoxy on the Formability of CFRP Sheets under Different Temperatures2017

    • Author(s)
      A.Nishino
    • Organizer
      ICTP2017, Procedia Engineering 207(2017)107-112 (DOI:10.1016/j.proeng.2017.10.746)
    • Related Report
      2017 Annual Research Report
  • [Presentation] 熱硬化性CFRP中のエポキシ樹脂の力学特性評価2016

    • Author(s)
      西野 晶拡
    • Organizer
      第67回塑性加工連合講演会
    • Place of Presentation
      日本工業大学(埼玉県)
    • Year and Date
      2016-10-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] Mechanical behavior of fiber/matrix interfaces in CFRP sheets subjected to plastic deformation2016

    • Author(s)
      Ryuta Kamiya, Tetsuo Oya
    • Organizer
      NUMIFORM2016
    • Place of Presentation
      University of Technology of Troyes(Troyes, France)
    • Year and Date
      2016-07-06
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 圧延法による熱硬化性CFRP薄板の連続製造と製品特性の評価2016

    • Author(s)
      姚 秋陽
    • Organizer
      平成28年度塑性加工春季講演会
    • Place of Presentation
      京都工芸繊維大学(京都府)
    • Year and Date
      2016-05-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] Mechanical Properties and Forming Process of Laminated CFRP Sheet with Different Prepreg Thickness2016

    • Author(s)
      Y.C. Ho
    • Organizer
      平成28年度塑性加工春季講演会
    • Place of Presentation
      京都工芸繊維大学(京都府)
    • Year and Date
      2016-05-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] 連続炭素繊維強化複合材料(CFRP)薄板の変形メカニズムの解明2015

    • Author(s)
      瓜屋 祐
    • Organizer
      第66回塑性加工連合講演会
    • Place of Presentation
      いわき市文化センター(福島県)
    • Year and Date
      2015-10-30
    • Related Report
      2015 Annual Research Report
  • [Presentation] CFRP薄板の大変形メカニズムの解明を目的としたマルチスケール解析2015

    • Author(s)
      神谷 隆太
    • Organizer
      第66回塑性加工連合講演会
    • Place of Presentation
      いわき市文化センター(福島県)
    • Year and Date
      2015-10-30
    • Related Report
      2015 Annual Research Report
  • [Presentation] Elliptical Cup Drawing of Multilayer Carbon Fiber Reinforced Plastic (CFRP) Sheet with Prepreg Thickness2015

    • Author(s)
      Y.C. Ho
    • Organizer
      第66回塑性加工連合講演会
    • Place of Presentation
      いわき市文化センター(福島県)
    • Year and Date
      2015-10-29
    • Related Report
      2015 Annual Research Report
  • [Presentation] 圧延法によるCFRP薄板製造法の検討ならびにAutoclave法との比較2015

    • Author(s)
      姚 秋陽
    • Organizer
      第66回塑性加工連合講演会
    • Place of Presentation
      いわき市文化センター(福島県)
    • Year and Date
      2015-10-29
    • Related Report
      2015 Annual Research Report
  • [Presentation] 塑性加工について(金属およびCFRP薄板のプレス成形概論)2015

    • Author(s)
      柳本 潤
    • Organizer
      JSAE Forum 自動車技術会
    • Place of Presentation
      東京大学本郷キャンパス(東京都)
    • Year and Date
      2015-09-29
    • Related Report
      2015 Annual Research Report
    • Invited
  • [Presentation] 複層構造と異方性を考慮した有限要素解析による成形性に優れたCFRP薄板の構造デザイン2015

    • Author(s)
      高橋 佑馬
    • Organizer
      平成27年度塑性加工春季講演会
    • Place of Presentation
      慶応義塾大学矢上キャンパス(神奈川県)
    • Year and Date
      2015-05-31
    • Related Report
      2015 Annual Research Report
  • [Presentation] 連続炭素繊維強化複合材料(CFRP)薄板の張出し性評価試験方法2015

    • Author(s)
      瓜屋 祐
    • Organizer
      平成27年度塑性加工春季講演会
    • Place of Presentation
      慶応義塾大学矢上キャンパス(神奈川県)
    • Year and Date
      2015-05-31
    • Related Report
      2015 Annual Research Report
  • [Presentation] Cold and warm V-bending test for carbon-fiber-reinforced plastic sheet2014

    • Author(s)
      Yu URIYA,Jun YANAGIMOTO
    • Organizer
      11th International Conference on Technology of Plasticity, ICTP 2014
    • Place of Presentation
      Nagoya Congress Center, Nagoya, Japan
    • Year and Date
      2014-10-22
    • Related Report
      2014 Annual Research Report
  • [Presentation] Adhesive-embossing Hybrid Joining Process to Fiber-reinforced Thermosetting Plastic and Metallic Thin Sheets2014

    • Author(s)
      Zhequn HUANG, Sumio SUGIYAMA and Jun YANAGIMOTO
    • Organizer
      11th International Conference on Technology of Plasticity, ICTP 2014
    • Place of Presentation
      Nagoya Congress Center, Nagoya, Japan
    • Year and Date
      2014-10-21
    • Related Report
      2014 Annual Research Report
  • [Presentation] 成形性に優れたCFRP薄板の構造デザイン~FEMによる積層板の構造決定~2014

    • Author(s)
      高橋 佑馬
    • Organizer
      第65回塑性加工連合講演会
    • Place of Presentation
      岡山大学 津島キャンパス 一般教育棟(岡山県岡山市)
    • Year and Date
      2014-10-13
    • Related Report
      2014 Annual Research Report
  • [Presentation] 層間滑りを利用した連続炭素繊維強化複合材料(CFRP)薄板の成形に関する研究2014

    • Author(s)
      瓜屋 祐
    • Organizer
      平成26年度塑性加工春季講演会
    • Place of Presentation
      研究交流センター, つくば国際会議場(茨城県つくば市)
    • Year and Date
      2014-06-08
    • Related Report
      2014 Annual Research Report
  • [Remarks] 東京大学生産技術研究所 機械系 柳本研究室

    • URL

      http://www.yanlab.iis.u-tokyo.ac.jp/

    • Related Report
      2017 Annual Research Report 2015 Annual Research Report
  • [Remarks] 柳本研究室ホームページ

    • URL

      http://www.yanlab.iis.u-tokyo.ac.jp/

    • Related Report
      2014 Annual Research Report

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Published: 2014-04-04   Modified: 2020-03-30  

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