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Milling Process Control Based on In-process Predicted and Measured Milling Forces or Torques

Research Project

Project/Area Number 26289018
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypePartial Multi-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKobe University

Principal Investigator

Shirase Keiichi  神戸大学, 工学(系)研究科(研究院), 教授 (80171049)

Co-Investigator(Kenkyū-buntansha) 佐藤 隆太  神戸大学, 工学(系)研究科(研究院), 准教授 (60376861)
金子 順一  埼玉大学, 理工学研究科, 准教授 (80375584)
Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥16,380,000 (Direct Cost: ¥12,600,000、Indirect Cost: ¥3,780,000)
Fiscal Year 2016: ¥3,250,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥750,000)
Fiscal Year 2015: ¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2014: ¥7,670,000 (Direct Cost: ¥5,900,000、Indirect Cost: ¥1,770,000)
Keywords工作機械 / 自律加工 / 適応制御 / シミュレーション / モニタリング
Outline of Final Research Achievements

Adaptive control of tool feed speed based on the predicted cutting torque can be achieved for an example of milling process control. This fruitful result is published as a journal paper. In milling force simulation, it can be applied for not only ball-nose end mill but also bull-nose end mill. Also, an intelligent monitoring to detect tool wear and tool breakage effectively based on the difference between predicted and measured cutting torque. In this monitoring, the change of cutting conditions can be considered based on the predicted cutting torque. Additionally, a prototype of process planning of milling operation to decide machining region and sequence automatically from both raw material shape and product shape is developed.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Annual Research Report
  • 2014 Annual Research Report
  • Research Products

    (29 results)

All 2017 2016 2015 2014 Other

All Journal Article (7 results) (of which Peer Reviewed: 7 results,  Open Access: 6 results,  Acknowledgement Compliant: 3 results) Presentation (16 results) (of which Int'l Joint Research: 3 results,  Invited: 4 results) Remarks (5 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] 加工制約条件を考慮したエンドミル加工用工程設計支援システムの提案2017

    • Author(s)
      西田 勇,佐藤隆太,白瀬敬一
    • Journal Title

      システム制御情報学会論文誌

      Volume: 30 Pages: 81-86

    • NAID

      130006890006

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Development of Tool Collision Avoidance Method Adapted to Uncut Workpiece Shape2017

    • Author(s)
      Kento WATANABE, Jun’ichi KANEKO, Kenichiro HORIO
    • Journal Title

      International Journal of Automation Technology

      Volume: 11 Pages: 235-241

    • NAID

      130007505839

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] 被削材のボクセルモデルを用いたエンドミルの切削力シミュレーションと切削力の予測結果に基づく適応制御2016

    • Author(s)
      長谷川輝人,佐藤隆太,白瀬敬一
    • Journal Title

      精密工学会誌

      Volume: 82 Pages: 467-472

    • Related Report
      2016 Annual Research Report 2015 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Analysis of the Coupled Vibration between Feed Drive Systems and Machine Tool Structure2016

    • Author(s)
      Ryuta SATO, Gen TASHIRO, Keiichi SHIRASE
    • Journal Title

      International Journal of Automation Technology

      Volume: 9 Pages: 689-697

    • NAID

      130007673889

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] エンドミル外周刃加工における数値制御工作機械駆動系の消費エネルギ2015

    • Author(s)
      林晃生,柏木洋慶,佐藤隆太,白瀬敬一
    • Journal Title

      精密工学会誌

      Volume: 81 Pages: 429-434

    • NAID

      130005066842

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Spindle Speed Ramp-up Test: A Novel Experimental Approach for Chatter Stability Detection2015

    • Author(s)
      Niccolo GROSSI, Antonio SCIPPA, Lorenzo SALLESE, Ryuta SATO, Gianni CAMPATTELI
    • Journal Title

      International Journal of Machine Tools and Manufacture

      Volume: 89 Pages: 221-230

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Tool Motion Control Referring to Voxel Information of Removal Volume Voxel Model to Achieve Autonomous Milling Operation2014

    • Author(s)
      Tomokazu Kobayashi, Toshihiko Hirooka, Atsushi Hakotani, Ryuta Sato, Keiichi Shirase
    • Journal Title

      International Journal of Automation Technology

      Volume: 8 Pages: 792-800

    • NAID

      130007673895

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] 被削物の削り残し形状を考慮可能な工具姿勢の高速計画手法の開発2017

    • Author(s)
      渡邊健人,金子順一,堀尾健一郎
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Place of Presentation
      横浜
    • Year and Date
      2017-03-13
    • Related Report
      2016 Annual Research Report
  • [Presentation] エンドミル加工における切削トルクの予測結果の定量比較に基づく加工異常検出2017

    • Author(s)
      立川宗治,西田 勇,佐藤隆太,白瀬敬一
    • Organizer
      日本機械学会生産システム部門研究発表講演会2017
    • Place of Presentation
      さいたま
    • Related Report
      2016 Annual Research Report
  • [Presentation] 被削材のボクセルモデルによるボールエンドミルの工具姿勢変化を考慮した5軸加工の切削力シミュレーション2016

    • Author(s)
      西田 勇,奥村龍馬,佐藤隆太,白瀬敬一
    • Organizer
      型技術ワークショップ2016 in なにわ
    • Place of Presentation
      大阪
    • Year and Date
      2016-11-28
    • Related Report
      2016 Annual Research Report
  • [Presentation] エンドミル加工における工作機械駆動系の挙動と切削力の時間領域連成シミュレーション2016

    • Author(s)
      野口 晋,西田 勇,佐藤隆太,白瀬敬一
    • Organizer
      日本機械学会第11回生産加工・工作機械部門講演会
    • Place of Presentation
      名古屋
    • Year and Date
      2016-10-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] 削り残し形状に対応した工具の干渉回避手法の開発2016

    • Author(s)
      渡邊健人,金子順一,堀尾健一郎
    • Organizer
      日本機械学会第11回生産加工・工作機械部門講演会
    • Place of Presentation
      名古屋
    • Year and Date
      2016-10-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] 切削トルクの予測結果の比較に基づく加工異常検出システムの提案2016

    • Author(s)
      立川宗治,西田 勇,佐藤隆太,白瀬敬一
    • Organizer
      2016年度砥粒加工学会学術講演会
    • Place of Presentation
      姫路
    • Year and Date
      2016-08-31
    • Related Report
      2016 Annual Research Report
  • [Presentation] Proces Planning System of 5-axis Machining Center Considering Constraint Condition2016

    • Author(s)
      Isamu Nishida, Ryuta Sato, Keiichi Shirase
    • Organizer
      2016 International Symposium on Flexible Automation
    • Place of Presentation
      クリーブランド
    • Year and Date
      2016-08-01
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 工作機械の高速高精度化に対応した工具経路・工程評価技術2016

    • Author(s)
      金子順一
    • Organizer
      2016年度精密工学会春季大会学
    • Place of Presentation
      東京理科大学(千葉県・野田市)
    • Year and Date
      2016-03-15
    • Related Report
      2015 Annual Research Report
    • Invited
  • [Presentation] 形状処理ライブラリと幾何シミュレーションに基づく数値制御経路計画2016

    • Author(s)
      金子順一
    • Organizer
      2016年度精密工学会春季大会学
    • Place of Presentation
      東京理科大学(千葉県・野田市)
    • Year and Date
      2016-03-15
    • Related Report
      2015 Annual Research Report
    • Invited
  • [Presentation] 被削材のボクセル表現によるボールエンドミル加工の切削力推定2016

    • Author(s)
      奥村龍馬,西田 勇,白瀬敬一,佐藤隆太
    • Organizer
      2016年度関西地方定期学術講演会
    • Place of Presentation
      京都
    • Related Report
      2016 Annual Research Report
  • [Presentation] CAM-CNC integration for innovative intelligent machine tool2015

    • Author(s)
      Keiichi SHIRASE
    • Organizer
      The 8th International Conference on Leading Edge Manufacturing in 21 Century (LEM21)
    • Place of Presentation
      京都リサーチパーク(京都府・京都市)
    • Year and Date
      2015-10-19
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Tool posture planning method to control direction of instantaneous cutting force in multi-axis controlled machining based on fast simulation system2015

    • Author(s)
      Jun’ichi KANEKO, Kenichiro HORIO
    • Organizer
      The 8th International Conference on Leading Edge Manufacturing in 21 Century (LEM21)
    • Place of Presentation
      京都リサーチパーク(京都府・京都市)
    • Year and Date
      2015-10-19
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] エンドミル加工時の主軸モータトルクに及ぼす自励びびり振動の影響2015

    • Author(s)
      枝川祐希,佐藤隆太,白瀬敬一
    • Organizer
      日本機械学会2015年度年次大会
    • Place of Presentation
      北海道大学(札幌)
    • Year and Date
      2015-09-14 – 2015-09-16
    • Related Report
      2014 Annual Research Report
  • [Presentation] エンドミル加工時の主軸モータトルクに及ぼす自励びびり振動の影響2015

    • Author(s)
      枝川祐希,佐藤隆太,白瀬敬一
    • Organizer
      日本機械学会2015年度年次大会
    • Place of Presentation
      北海道大学(北海道・札幌市)
    • Year and Date
      2015-09-13
    • Related Report
      2015 Annual Research Report
  • [Presentation] 被削材のボクセルモデルを用いたエンドミル加工の切削力シミュレーション(第2報)2015

    • Author(s)
      長谷川輝人,佐藤隆太,白瀬敬一
    • Organizer
      2015年度精密工学会春季大会学術講演会
    • Place of Presentation
      東洋大学(東京)
    • Year and Date
      2015-03-17 – 2015-03-19
    • Related Report
      2014 Annual Research Report
  • [Presentation] Process Planning of NC Machining based on Parallel Processing with GPGPU2015

    • Author(s)
      Jun’ichi KANEKO, Kenichiro HORIO
    • Organizer
      International Symposium on Ultraprecision Engineering and Nanotechnology
    • Place of Presentation
      Toyo University (Tokyo)
    • Year and Date
      2015-03-17
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Remarks] コンピュータ統合生産工学研究室

    • URL

      http://www.research.kobe-u.ac.jp/eng-cimlab/new_index.html

    • Related Report
      2016 Annual Research Report 2015 Annual Research Report
  • [Remarks] 埼玉大学 機械工作研究室ホームページ

    • URL

      http://kousaku.mech.saitama-u.ac.jp/

    • Related Report
      2016 Annual Research Report
  • [Remarks] 埼玉大学 機械工作研究室ホームページ

    • URL

      http://kousaku.saitama-u.ac.jp/

    • Related Report
      2015 Annual Research Report 2014 Annual Research Report
  • [Remarks] MA-3コンピュータ統合生産工学研究室(白瀬・柴坂・佐藤研究室)

    • URL

      http://www.research.kobe-u.ac.jp/eng-cimlab/new_index.html

    • Related Report
      2014 Annual Research Report
  • [Remarks] 神戸大学ブリュッセルオフィスワークショップ開催報告,2014.12.17.

    • URL

      http://www.kobe-u.ac.jp/NEWS/info/2014_12_17_01.html

    • Related Report
      2014 Annual Research Report
  • [Patent(Industrial Property Rights)] 切削力適応制御法及び切削力適応制御システム2015

    • Inventor(s)
      白瀬敬一,長谷川輝人
    • Industrial Property Rights Holder
      白瀬敬一,長谷川輝人
    • Industrial Property Rights Type
      特許
    • Filing Date
      2015-02-28
    • Related Report
      2014 Annual Research Report

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Published: 2014-04-04   Modified: 2018-03-22  

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