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Study on micro-nanometer scale cutting system by using elastic cantilever-type tool holder with force feedback

Research Project

Project/Area Number 26289022
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypePartial Multi-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNational Institute of Advanced Industrial Science and Technology

Principal Investigator

ASHIDA Kiwamu  国立研究開発法人産業技術総合研究所, 製造技術研究部門, 研究グループ長 (10356363)

Co-Investigator(Kenkyū-buntansha) 森田 昇  千葉大学, 工学(系)研究科(研究院), 教授 (30239660)
小倉 一朗  国立研究開発法人産業技術総合研究所, 製造技術研究部門, 主任研究員 (60356714)
Research Collaborator HERRERA-GRANADOS German  
Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥16,900,000 (Direct Cost: ¥13,000,000、Indirect Cost: ¥3,900,000)
Fiscal Year 2016: ¥3,250,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥750,000)
Fiscal Year 2015: ¥5,590,000 (Direct Cost: ¥4,300,000、Indirect Cost: ¥1,290,000)
Fiscal Year 2014: ¥8,060,000 (Direct Cost: ¥6,200,000、Indirect Cost: ¥1,860,000)
Keywords切削加工 / 硬脆材料 / 延性モード切削 / 加工力制御 / 柔軟カンチレバー構造 / ダイヤモンド工具 / 臨界切込み深さ / マイクロナノ加工 / 機械加工 / 硬ぜい材料 / 光てこ
Outline of Final Research Achievements

A novel cutting system, which uses elastic cantilever-type tool holder instead of ordinal ridged cutting tool, has been developed. The system can control normal cutting force by applying feedback control system with displacement sensor and fine positioning PZT actuator, so that the cutting depth can be controlled in constant even cutting for curved or inclined surface, moreover on stage with motion error. The function make it possible to fabricate micro grooves as secondly profiling cutting on a prepared surface e.g. made by polishing. Another advantage of the system is deeper grooving on a brittle material such as glasses, about three times than the best results so far. In order to investigate the mechanism of ability for such ductile mode cutting, the stress field inside of the cut specimens in situ were observed by photo elastic effect, and then it is found the reason that the elastic tool holder can reduce the maximum share stress.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Annual Research Report
  • 2014 Annual Research Report
  • Research Products

    (12 results)

All 2017 2016 2015 2014 Other

All Journal Article (3 results) (of which Peer Reviewed: 3 results,  Acknowledgement Compliant: 3 results,  Open Access: 1 results) Presentation (6 results) (of which Int'l Joint Research: 1 results) Remarks (3 results)

  • [Journal Article] Development of a non-rigid cutting mechanism applying a normal cutting force control system2016

    • Author(s)
      G. Herrera-Granados, N. Morita, H. Hidai, S. Matsusaka, A. Chiba., K. Ashida, I. Ogura, Y. Okazaki
    • Journal Title

      Precision Engineering

      Volume: Vol.43 Pages: 544-553

    • DOI

      10.1016/j.precisioneng.2015.09.021

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Experimental stress analysis of glass cutting using a non-rigid cutting mechanism2015

    • Author(s)
      G. Herrera-Granados, N. Morita, H. Hidai, S. Matsusaka, A. Chiba., K. Ashida, I. Ogura, Y. Okazaki
    • Journal Title

      Manufacturing Letters

      Volume: Vol.6 Pages: 14-18

    • DOI

      10.1016/j.mfglet.2015.11.003

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Development of a Non-RigidMicro-Scale Cutting Mechanism Measuring the Cutting Force Using an Optical Lever2014

    • Author(s)
      German Herrera-Granados, Kiwamu Ashida, Ichiro Ogura, Yuichi Okazaki, Noboru Morita, Hirofumi Hidai, Souta Matsusaka, and Akira Chiba
    • Journal Title

      International Journal of Automation Technology

      Volume: Vol.8, No.6 Pages: 903-911

    • NAID

      130007673785

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Presentation] Fabrication of micro-scale grooves in glass using a non-rigid cutting mechanism -Application of a force feedback control system-2017

    • Author(s)
      Herrera-Granados German, Ashida Kiwamu, Ogura Ichiro, Okazaki Yuichi, Morita Noboru, Hidai Hirofumi, Matsusaka Souta and Chiba Akira
    • Organizer
      2017年度精密工学会春季大会学術講演会
    • Place of Presentation
      慶応義塾大学、横浜市
    • Year and Date
      2017-03-13
    • Related Report
      2016 Annual Research Report
  • [Presentation] Advantages of using a non-rigid cutting mechanism for the machining of glass2016

    • Author(s)
      Herrera-Granados German, Ashida Kiwamu, Ogura Ichiro, Okazaki Yuichi, Morita Noboru, Hidai Hirofumi, Matsusaka Souta and Chiba Akira
    • Organizer
      4M/IWMF2016 Conference
    • Place of Presentation
      DTU, Copenhagen, Denmark
    • Year and Date
      2016-09-13
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Fabrication of mcro-scale grooves in glass using a non-rigid cutting mechanism2015

    • Author(s)
      German Herrera-Granados, Kiwamu Ashida, Ichiro Ogura, Yuichi Okazaki, Noboru Morita, Hidai Hirofumi, Souta Matsusaka and Akira Chiba
    • Organizer
      2015年度精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学(宮城県仙台市)
    • Year and Date
      2015-09-04
    • Related Report
      2015 Annual Research Report
  • [Presentation] レーザインプリント複合加工によるガラスへの微細形状転写2015

    • Author(s)
      本郷舜也,水原和行,栗田恒雄,芦田極,German Herrera-Granados
    • Organizer
      2015年度精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学(宮城県仙台市)
    • Year and Date
      2015-09-04
    • Related Report
      2015 Annual Research Report
  • [Presentation] Effect of cutting angles during the micro-groove fabrication process using a non-rigid cutting mechanism2014

    • Author(s)
      German Herrera-Granados, Kiwamu Ashida, Ichiro Ogura, Yuichi Okazaki, Noboru Morita, Hidai Hirofumi, Souta Matsusaka, Akira Chiba
    • Organizer
      9th International Workshop on Microfactories
    • Place of Presentation
      Honolulu, Hawaii, USA
    • Year and Date
      2014-10-05 – 2014-10-08
    • Related Report
      2014 Annual Research Report
  • [Presentation] Estimation of the cantilever beam bending of a non-rigid cutting mechanism used for the fabrication of micro-grooves2014

    • Author(s)
      German Herrera-Granados, Kiwamu Ashida, Ichiro Ogura, Yuichi Okazaki, Noboru Morita, Hidai Hirofumi, Souta Matsusaka, Akira Chiba
    • Organizer
      15th International Conference on Precision Engineering
    • Place of Presentation
      Kanazawa, Japan
    • Year and Date
      2014-07-23 – 2014-07-25
    • Related Report
      2014 Annual Research Report
  • [Remarks] カンチレバー工具によるマイクロナノ切削加工

    • URL

      https://www.aist.go.jp/digbook/openlab/2013/html5.html#page=391

    • Related Report
      2016 Annual Research Report
  • [Remarks] カンチレバー工具によるマイクロナノスケール切削加工

    • URL

      http://www.aist.go.jp/digbook/openlab/2013/#page=391

    • Related Report
      2015 Annual Research Report
  • [Remarks] カンチレバー工具によるマイクロナノスケール切削加工

    • URL

      http://www.aist.go.jp/digbook/openlab/2013/index.html#page=391

    • Related Report
      2014 Annual Research Report

URL: 

Published: 2014-04-04   Modified: 2018-03-22  

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