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Development of Green Microcellular Plastic Foam Injection Molding Technology

Research Project

Project/Area Number 26289289
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypePartial Multi-year Fund
Section一般
Research Field Properties in chemical engineering process/Transfer operation/Unit operation
Research InstitutionKyoto University

Principal Investigator

Masahiro Ohshima  京都大学, 工学(系)研究科(研究院), 教授 (60185254)

Co-Investigator(Kenkyū-buntansha) 長嶺 信輔  京都大学, 工学(系)研究科(研究院), 准教授 (30335583)
引間 悠太  京都大学, 工学(系)研究科(研究院), 助教 (50721362)
Research Collaborator YUSA Atsushi  日立マクセル株式会社
YAMAMOTO Satoshi  日立マクセル株式会社
Wang Long  京都大学, 特定助教
Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥15,990,000 (Direct Cost: ¥12,300,000、Indirect Cost: ¥3,690,000)
Fiscal Year 2016: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2015: ¥9,360,000 (Direct Cost: ¥7,200,000、Indirect Cost: ¥2,160,000)
Fiscal Year 2014: ¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
KeywordsFoam Injection Molding / Microcellular Foam / Green Prodess / Green Process / 高分子多孔部材 / 結晶核剤 / 微細発泡 / 成形加工 / 発泡成形 / 結晶核生成 / 高分子多孔 / 発泡射出成形 / 気泡核生成 / 気泡成長 / コアバック / シミュレーション
Outline of Final Research Achievements

A new foam injection molding technology was developed to produce microcellular foams without using supercritical fluid pump units. In this technology, physical blowing agents (PBA), such as nitrogen (N2), carbon dioxide (CO2) and compressed air (Air) are delivered directly from their gas cylinders into the molten polymer through a venting vessel, which is equipped at close to the screw tip. The amount of gas delivered into the molten polymer is controlled by the secondary reducing pressure of the reducing valve of the gas cylinder and the outlet (back) pressure of the venting vessel.
Microcellular polypropylene foams were successfully prepared using the developed foam injection molding technology with 2-6 MPa CO2, 2-8 MPa N2 or 4-8 MPa Air.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Annual Research Report
  • 2014 Annual Research Report
  • Research Products

    (17 results)

All 2017 2016 2014 Other

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Acknowledgement Compliant: 1 results) Presentation (13 results) (of which Int'l Joint Research: 7 results,  Invited: 7 results) Remarks (1 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] A new microcellular foam injection-molding technology using non-supercritical fluid physical blowing agents2017

    • Author(s)
      Atsushi Yusa, Satoshi Yamamoto, Hideo Goto, Hiromasa Uezono, Fumiya Asaoka, Long Wang, Megumi Ando, Shota Ishihara, Masahiro Ohshima
    • Journal Title

      Polymer Engineering & Science

      Volume: 57 Issue: 1 Pages: 105-113

    • DOI

      10.1002/pen.24391

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of High Expansion Microcellular Injection-Molded Polypropylene Foams by Adding Long-Chain Branches2016

    • Author(s)
      Long Wang, Shota Ishihara, Megumi Ando, Atsushi Minato, Yuta Hikima, Masahiro Ohshima
    • Journal Title

      Ind. Eng. Chem. Res.

      Volume: 55 Issue: 46 Pages: 11970-11982

    • DOI

      10.1021/acs.iecr.6b03641

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] 超臨界流体を使わないで微細発泡体を製造する射出発泡成形技術‐第2報2016

    • Author(s)
      遊佐敦、山本智史、後藤英斗、上園裕正、Long Wang, 大嶋正裕
    • Organizer
      成形加工シンポジア16
    • Place of Presentation
      仙台国際センター(仙台)
    • Year and Date
      2016-10-25
    • Related Report
      2016 Annual Research Report
  • [Presentation] Fabricate High Expansion m-PP Foams in Injection Molding by introducing a Crystal Nucleating Agent2016

    • Author(s)
      Masahiro Ohshima
    • Organizer
      2016 Poly-Foam Conference
    • Place of Presentation
      Shanghai Hongqiao Hilton, China
    • Year and Date
      2016-10-17
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Effect of Long-Chain Branches on Fabrication of High Expansion Microcellular Injection Molding of Polypropylene Foams2016

    • Author(s)
      Long Wang
    • Organizer
      Polymer Processing Society Asia/Australia Conference
    • Place of Presentation
      Chengdu, China
    • Year and Date
      2016-10-11
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Recent advances in microcellular injection molding technology at Kyoto2016

    • Author(s)
      Masahiro Ohshima
    • Organizer
      14th International Conference on Advances in Foam Materials & Technology, SPE FOAMS2016
    • Place of Presentation
      Seattle, Washington
    • Year and Date
      2016-09-14
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] A New Foam Injection Molding Technology - Use Non-Supercritical Fluids as Physical Blowing Agents-2016

    • Author(s)
      Long Wang
    • Organizer
      International conference of Polymer Processing Society-32
    • Place of Presentation
      Lyon, France
    • Year and Date
      2016-07-25
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A New Foam Injection molding Technology -Use Non-Supercritical Fluids as Physical Blowing Agents,2016

    • Author(s)
      Long Wang, Masahiro Ohshima, Fumiya Asaoka, Satoshi Yamamoto, Hideto Goto, Atsushi Yusa
    • Organizer
      Polymer Processing Society mtg, PPS-32
    • Place of Presentation
      Lyon France
    • Year and Date
      2016-06-25
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 新規低圧発泡成形技術における樹脂種類と発泡性の関係2016

    • Author(s)
      山本智史、遊佐敦、後藤英斗、大嶋正裕
    • Organizer
      成形加工学会16
    • Place of Presentation
      タワーホール舟堀(東京)
    • Year and Date
      2016-06-14
    • Related Report
      2016 Annual Research Report
  • [Presentation] 超臨界流体を使わないで微細発泡体を製造する射出発泡成形技術―ポリプロピレンの微細発泡2016

    • Author(s)
      浅岡史哉、遊佐敦、山本智史、後藤英斗、上園裕正、Long Wang, 大嶋正裕
    • Organizer
      成形加工学会16
    • Place of Presentation
      タワーホール舟堀(東京)
    • Year and Date
      2016-06-14
    • Related Report
      2016 Annual Research Report
  • [Presentation] Use a Crystal-Nucleating Agent as a Bubble-Nucleating Agent for Preparing High Expansion Fine Cellular Polypropylene Foams2016

    • Author(s)
      Masahiro Ohshima
    • Organizer
      Polyolefins Conference 2016 (PO2016)、Society of Plastic Engineers
    • Place of Presentation
      Houston Hilton North Hotel, Houston Texas, USA
    • Year and Date
      2016-02-21
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Preparation of fine Cellular Foams with Coreback Foam Injection Molding Technique2016

    • Author(s)
      Masahiro Ohshima
    • Organizer
      2016 Foam Summit Seminar
    • Place of Presentation
      East China University of Science and Technology, China
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] SUPERCRITICAL FLUIDS ASSISTED MICROCELLULAR FOAMING AND ELECTROLESS PLATING OF ACRYLONITRILE BUTADIENE STYRENE (ABS)2014

    • Author(s)
      Siwach Tengsuwan, Yuta Wakebe, Shota Ishihara and Masahiro Ohshima
    • Organizer
      Asian Workshop on Polymer Processing 2014
    • Place of Presentation
      Kenting, Taiwan
    • Year and Date
      2014-11-17 – 2014-11-19
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] EXPERIMENTS AND COMPUTER SIMULATIONS OF MICROCELLULAR FOAM INJECTION MOLDING WITH COREBACK OPERATION FOR POLYPROPYLENE2014

    • Author(s)
      Shunya Yasuhara, Shota Ishihara and Masahiro Ohshima
    • Organizer
      International Conference on Advances in Foam Materials & Technology
    • Place of Presentation
      Newark, USA
    • Year and Date
      2014-09-03 – 2014-09-04
    • Related Report
      2014 Annual Research Report
  • [Presentation] Effect of Crystals and Fibrous Network Polymer Additives on Cellular Morphology of Microcellular Foams2014

    • Author(s)
      Ryoma Miyamoto, Tatsumi Utano, Shunya Yasuhara,Shota Ishihara and Masahiro Ohshima*
    • Organizer
      Polymer Processing Society Annual meeting
    • Place of Presentation
      Cleveland, USA
    • Year and Date
      2014-06-08 – 2014-06-12
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Remarks] 超臨界流体を使わない新規微細発泡射出成形技術の開発

    • URL

      http://www.cheme.kyoto-u.ac.jp/6koza/ja/research/2015-theme/

    • Related Report
      2016 Annual Research Report
  • [Patent(Industrial Property Rights)] 発泡樹脂成形品の製造方法およびその方法により製造された発泡樹脂成形品2014

    • Inventor(s)
      大嶋正裕、宮本竜馬、歌野辰楠、金子満晴、宮本嗣、小川淳一
    • Industrial Property Rights Holder
      大嶋正裕、宮本竜馬、歌野辰楠、金子満晴、宮本嗣、小川淳一
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2014-111478
    • Filing Date
      2014-05-29
    • Related Report
      2014 Annual Research Report

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Published: 2014-04-04   Modified: 2018-03-22  

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