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Research on accuracy assured machining by combining on-machine shape measurement and model-based error analysis.

Research Project

Project/Area Number 26420038
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionMuroran Institute of Technology

Principal Investigator

TERAMOTO Koji  室蘭工業大学, 工学研究科, 教授 (40252605)

Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2016: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2015: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2014: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Keywords精度保証加工 / 加工モニタリング / 機上形状計測 / 加工誤差分析 / エンドミル加工 / 加工誤差要因推定 / 精度保証型切削加工 / モデルベース誤差分析 / ラインレーザセンサ / 2次元変位センサ
Outline of Final Research Achievements

The objective of this research is to investigate a framework and basic technologies to achieve accuracy assured machining (AAM). High-speed on-machine shape measurement and estimation of error source are two important problems. For the shape measurement, a method to improve the line-laser displacement sensor has been investigated. An adaptive calibration method which utilize measurement of known shapes has been developed. For the semi-flat shape workpiece, proposed method can improve the measurement accuracy. Concerning the error source estimation, fundamental simulation methods for geometric error and mechanical error have been developed and experimentally evaluated. Except the some cases, estimation of each error factor is possible. Therefore, it can be said that basic method to decompose measured machining error into combination of prepared error sources is feasible. Based on the methods above mentioned, the feasibility of the proposed AAM framework has been confirmed.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (12 results)

All 2016 2015

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results,  Acknowledgement Compliant: 1 results) Presentation (11 results) (of which Int'l Joint Research: 4 results,  Invited: 3 results)

  • [Journal Article] A framework of accuracy assured machining for smart manufacturing2016

    • Author(s)
      Koji TERAMOTO, Dongjin WU, Kentaro OTA and Ryota HAYASHI
    • Journal Title

      Memoirs of the Muroran Institute of Technology

      Volume: 65

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Presentation] A Proposal of Selection Method for Temperature Measurement in End-Milling2016

    • Author(s)
      Dngjin WU and Koji TERAMOTO,
    • Organizer
      16th International Conference on Precision Engineering (ICPE2016)
    • Place of Presentation
      静岡県 浜松市,アクトシティ浜松
    • Year and Date
      2016-11-14
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 精度保証加工のための加工誤差要因の推定に関する研究(工作物把持による加工誤差への影響評価)2016

    • Author(s)
      古川 大樹,寺本 孝司
    • Organizer
      日本機械学会 第11回 生産加工・工作機械部門講演会
    • Place of Presentation
      愛知県 名古屋市,名古屋大学
    • Year and Date
      2016-10-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] 有限要素法を用いた柔軟弾性体の切削における切りくず分離過程シミュレーション2016

    • Author(s)
      平松 文宏, 寺本 孝司
    • Organizer
      2016年度精密工学会北海道支部学術講演会
    • Place of Presentation
      北海道 旭川市,大雪クリスタルホール
    • Year and Date
      2016-08-27
    • Related Report
      2016 Annual Research Report
  • [Presentation] 柔軟弾性体エンドミル加工における加工誤差の統計的モデリング2016

    • Author(s)
      WU ZEJIAN,荒木 拓磨,寺本 孝司
    • Organizer
      2016年度精密工学会北海道支部学術講演会
    • Place of Presentation
      北海道 旭川市,大雪クリスタルホール
    • Year and Date
      2016-08-27
    • Related Report
      2016 Annual Research Report
  • [Presentation] Study of rapid on-machine shape measurement for accuracy assured machining2015

    • Author(s)
      Kentaro OTA, Koji TERAMOTO, and Ryota HAYASHI
    • Organizer
      The 8th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      Kyoto Research Park
    • Year and Date
      2015-10-18
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Study on accuracy improvement of the 2D laser displacement sensor for on-machine shape measurement2015

    • Author(s)
      Kentaro OTA and Koji TERAMOTO, Ryota HAYASHI
    • Organizer
      Joint Symposium on Mechanical - Industrial Engineering, and Robotics 2015
    • Place of Presentation
      室蘭工業大学(北海道室蘭市)
    • Year and Date
      2015-05-29 – 2015-05-30
    • Related Report
      2014 Research-status Report
  • [Presentation] Accuracy assured machining by combining intelligent monitoring and on-machine shape measurement2015

    • Author(s)
      Koji TERAMOTO, Dongjin WU and Kentaro OTA
    • Organizer
      Joint Symposium on Mechanical - Industrial Engineering, and Robotics 2015
    • Place of Presentation
      室蘭工業大学(北海道室蘭市)
    • Year and Date
      2015-05-29 – 2015-05-30
    • Related Report
      2014 Research-status Report
    • Invited
  • [Presentation] Machining simulation for smart manufacturing2015

    • Author(s)
      Koji TERAMOTO
    • Organizer
      Joint Symposium on Mechanical - Industrial Engineering, and Robotics 2015
    • Place of Presentation
      室蘭工業大学(北海道室蘭市)
    • Year and Date
      2015-05-29 – 2015-05-30
    • Related Report
      2014 Research-status Report
    • Invited
  • [Presentation] Study on accuracy improvement of the 2D laser displacement sensor for on-machine shape measurement2015

    • Author(s)
      Kentaro OTA and Koji TERAMOTO, Ryota HAYASHI
    • Organizer
      Joint Symposium on Mechanical - Industrial Engineering, and Robotics 2015 (MIER2015)
    • Place of Presentation
      Muroran Institute of Technology
    • Year and Date
      2015-05-29
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Accuracy assured machining by combining intelligent monitoring and on-machine shape measurement2015

    • Author(s)
      Koji TERAMOTO, Dongjin WU and Kentaro OTA
    • Organizer
      Joint Symposium on Mechanical - Industrial Engineering, and Robotics 2015 (MIER2015)
    • Place of Presentation
      Muroran Institute of Technology
    • Year and Date
      2015-05-29
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] デジタル化された機械ステーションのための工作物把持のモデル化2015

    • Author(s)
      寺本 孝司,久冨秀平,林健太
    • Organizer
      日本機械学会生産システム部門講演会2014
    • Place of Presentation
      慶応大学(神奈川県横浜市)
    • Year and Date
      2015-03-30
    • Related Report
      2014 Research-status Report

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Published: 2014-04-04   Modified: 2018-03-22  

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