Practical application of peeling tool: establishment of simple-fabrication technique of a tool for micro-EDM less than 10-micrometer core
Project/Area Number |
26420043
|
Research Category |
Grant-in-Aid for Scientific Research (C)
|
Allocation Type | Multi-year Fund |
Section | 一般 |
Research Field |
Production engineering/Processing studies
|
Research Institution | Nagaoka University of Technology |
Principal Investigator |
Tanabe Rie 長岡技術科学大学, 工学研究科, 助教 (70432101)
|
Project Period (FY) |
2014-04-01 – 2017-03-31
|
Project Status |
Completed (Fiscal Year 2016)
|
Budget Amount *help |
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2016: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2015: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2014: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
|
Keywords | 微細工具電極 / めっき / 被覆 / 放電 / 瞬時除去 / ピーリング / 微細放電加工 |
Outline of Final Research Achievements |
Peeling tool, which consists of a thin wire (core) coated with a low melting point metal (clad), has been proposed as a microelectrode in micro-EDM. In this study, we tried simultaneous machining of micro-hole drilling and clad removal of "peeling tool" with 10-micrometer core. The surface roughness of the peeling tool was less than 2 μm and eccentricity of the core was around 2 μm. Micro-hole drilling and removal of the clad were carried out simultaneously with copper plate of 50-micrometer thick. After the drilling, shape of the hole drilled consisted from two parts; circular dent slightly larger than clad diameter and a small through hole at the center of the dent. The core of few tens of micrometers, which was a tool for drilling the hole, appeared after the first drilling. Then through hole without a dent was obtained for consecutive 3 trials using this revealed core. On-the-machine tool forming and consecutive micro-hole drilling were demonstrated.
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Report
(4 results)
Research Products
(14 results)