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Environmental Conscious Machining Technology of Titanium alloy assisted by reducing atmosphere

Research Project

Project/Area Number 26420047
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionShizuoka University

Principal Investigator

Sakai Katsuhiko  静岡大学, 工学部, 准教授 (80262856)

Co-Investigator(Kenkyū-buntansha) 静 弘生  静岡大学, 工学部, 助教 (80552570)
Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2016: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2015: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2014: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywords切削加工 / 窒素雰囲気 / 切削温度 / 表面分析 / チタン合金 / 窒素ガス雰囲気 / 切削点温度 / ドライ加工 / 環境対応加工 / 高生産性切削加工 / チタン
Outline of Final Research Achievements

In cutting of titanium, it is necessary to use a large amount of coolant for cooling and lubrication of the cutting point, increasing the environmental burden and the production cost. In this research, an experimental study was conducted to clarify the cause of the wear reduction effect by performing the cutting process in a reducing atmosphere such as nitrogen gas. From the analytical results towards the tool-workpiece thermocouple method, there is no difference in the interface temperature between the cutting tool and the workpiece in dry and nitrogen atmosphere cutting of carbon steel, while the oxide film thickness on the chip generated surface side is 30 nm or less It was revealed that it was suppressed by nitrogen gas. From the above, it was revealed that the effect of suppressing tool wear by cutting atmosphere control is not a thermal factor but suppression of chemical reaction during cutting process.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (3 results)

All 2016 2015

All Presentation (3 results) (of which Int'l Joint Research: 1 results)

  • [Presentation] Investigation of Tool Wear Reduction Mechanism on Nitrogen Atmosphere Cutting2016

    • Author(s)
      Kenji Ishibashi, Katsuhiko Sakai and Hiroo Shizuka
    • Organizer
      IC3MT2016
    • Place of Presentation
      Matsue Tersa(島根県松江市)
    • Year and Date
      2016-10-09
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 窒素雰囲気切削における工具摩耗低減効果の検証2016

    • Author(s)
      石橋賢治,静弘生,酒井克彦
    • Organizer
      2016年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学(千葉県野田市山崎)
    • Year and Date
      2016-03-15
    • Related Report
      2015 Research-status Report
  • [Presentation] 切削抵抗解析によるチタン合金のエンドミル加工における条件選定手法の提案 (第2報)切削抵抗成分が工具摩耗の進行過程に及ぼす影響2015

    • Author(s)
      是永宗祐,大澤洋文,植松俊明,伊藤芳典,静 弘生,酒井克彦
    • Organizer
      2015年度精密工学会春季大会
    • Place of Presentation
      東洋大学白山キャンパス,東京都文京区白山
    • Year and Date
      2015-03-17
    • Related Report
      2014 Research-status Report

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Published: 2014-04-04   Modified: 2018-03-22  

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