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Basic Study on Coated Tools for Machining Metallic Aerospace Materials and Adhesion Reduction Machining

Research Project

Project/Area Number 26420049
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionShimane University

Principal Investigator

USUKI HIROSHI  島根大学, 総合理工学研究科, 教授 (10176670)

Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2016: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2015: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2014: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywordsコーティング工具 / 結晶粒微細化 / 超耐熱合金 / チタン合金 / TEM / 被膜損傷 / 切削工具 / コーティング / 皮膜損傷
Outline of Final Research Achievements

The coated tools that can stably cut Titanium alloy and Ni-based super allys used in the fields of aerospace and energy were developed. And the microscopic damage state of the coating film was confirmed and the adhesion interface between the workpiece and the coated film surface was researched metallurgically. The damage model and the countermeasures to reduce adhesion based on it were also proposed. The adhesion phenomenon when machined these materials is caused as a result of microcrystal of adhered material (work material). The diffusion reacted layer is not formed on the adhesion interface, but it is directly adhered by interatomic force and so on. After that, the machining properties of each material affect the damage of the coating film. This damage mechanism is a novel fact not found in conventional knowledge, and it is a useful finding for tool development.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (7 results)

All 2017 2016 2015 2014

All Journal Article (4 results) (of which Peer Reviewed: 4 results,  Open Access: 4 results) Presentation (3 results)

  • [Journal Article] Wear Mechanism of PVD-Coated Cutting Tools During Continuous Turning of Ti-6Al-4V Alloy2017

    • Author(s)
      Shuho Koseki, Kenichi Inoue, Katsuhiko Sekiya, Sgigekazu Morito, Takuya Ohba and Hiroshi Usuki
    • Journal Title

      Precision Engineering

      Volume: 47 Pages: 434-444

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Alloy 718旋削加工時のPVDコーテッド工具の逃げ面摩耗2016

    • Author(s)
      小関秀峰,井上謙一,臼杵 年
    • Journal Title

      精密工学会誌

      Volume: 82, 5 Pages: 460-466

    • NAID

      130005150320

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Damage of physical vapor deposition coatings of cutting tools during alloy 718 turning2016

    • Author(s)
      S. Koseki, K. Inoue, H. Usuki
    • Journal Title

      Precision Engineering

      Volume: 44 Pages: 41-54

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Comparison of TiN-coated tools using CVD and PVD processes during continuous cutting of Ni-based superalloys2015

    • Author(s)
      S. Koseki, K. Inoue, S. Morito, T. Ohba, H. Usuki
    • Journal Title

      Surface & Coatings Technology

      Volume: 283, 15 Pages: 353-363

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] Ti合金の断続切削時におけるPVD皮膜の損傷要因2015

    • Author(s)
      小関秀峰,井上謙一,緒方 真,上原一剛,臼杵 年,鹽津陵雅
    • Organizer
      精密工学会
    • Place of Presentation
      東洋大学
    • Year and Date
      2015-03-17 – 2015-03-19
    • Related Report
      2014 Research-status Report
  • [Presentation] 凝着現象に及ぼすコーティング結晶方位とミネラル水ミストの影響2014

    • Author(s)
      湯浅昌章,臼杵 年,山根貴瑛,前田明良,小関秀峰,井上謙一
    • Organizer
      精密工学会
    • Place of Presentation
      鳥取大学
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Research-status Report
  • [Presentation] Damaging phenomena of PVD coated cutting tools for interrupted cuttring of Ni-based superalloys2014

    • Author(s)
      Shuho Koseki, Kenichi Inoue, Kazutake Uehara, Hiroshi Usuki, et all
    • Organizer
      International Conference of Machining, Materials and Mechanical Technology
    • Place of Presentation
      台北、NTUH International Convention Center
    • Year and Date
      2014-08-31 – 2014-09-04
    • Related Report
      2014 Research-status Report

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Published: 2014-04-04   Modified: 2018-03-22  

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