Enhanced Prediction System of Electrode Wear with Design of Experiment Method on Contouring Electric Discharge Machining
| Project/Area Number |
26420053
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| Research Category |
Grant-in-Aid for Scientific Research (C)
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| Allocation Type | Multi-year Fund |
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| Section | 一般 |
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| Research Field |
Production engineering/Processing studies
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| Research Institution | Kyushu Institute of Technology |
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Principal Investigator |
MIZUGAKI Yoshio 九州工業大学, 大学院工学研究院, 教授 (50174016)
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| Project Period (FY) |
2014-04-01 – 2017-03-31
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| Project Status |
Completed (Fiscal Year 2016)
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| Budget Amount *help |
¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2016: ¥260,000 (Direct Cost: ¥200,000、Indirect Cost: ¥60,000)
Fiscal Year 2015: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2014: ¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
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| Keywords | 放電加工 / 電極消耗 / シミュレーション / 実験計画法 / 形状モデル / 予測 / L18直交表 / 形状創成加工 / 棒状電極 / 加工学 / 最適化 / 条件探索 |
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| Outline of Final Research Achievements |
For precise estimation of electrode wear in Electric Discharge Machining (EDM), preferable electric conditions had been identified with Design of Experiment Method, and a simulation system of electrode wear had been developed with geometric model of piled-disk for electrode and work. As Design of Experiment Method, L18 orthogonal table consisted of 8 factors with two or three levels had applied to identify the electric conditions of low electrode wear. In the simulation system of electrode wear, rate of electrode wear at a partial surface had been individually set and used.in the simulation. Because of changeable individual rate of electrode wear, the estimation accuracy of electrode wear was improved by 31 % compared with that of fixed rate. In comparison of estimation the error of electrode wear with straight tool path and circular-interpolated tool path on Contouring EDM, the latter path had a greater estimation error and the difference of both estimations was 0.31 mm in average.
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Report
(4 results)
Research Products
(3 results)
