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Enhanced Prediction System of Electrode Wear with Design of Experiment Method on Contouring Electric Discharge Machining

Research Project

Project/Area Number 26420053
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKyushu Institute of Technology

Principal Investigator

MIZUGAKI Yoshio  九州工業大学, 大学院工学研究院, 教授 (50174016)

Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2016: ¥260,000 (Direct Cost: ¥200,000、Indirect Cost: ¥60,000)
Fiscal Year 2015: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2014: ¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Keywords放電加工 / 電極消耗 / シミュレーション / 実験計画法 / 形状モデル / 予測 / L18直交表 / 形状創成加工 / 棒状電極 / 加工学 / 最適化 / 条件探索
Outline of Final Research Achievements

For precise estimation of electrode wear in Electric Discharge Machining (EDM), preferable electric conditions had been identified with Design of Experiment Method, and a simulation system of electrode wear had been developed with geometric model of piled-disk for electrode and work. As Design of Experiment Method, L18 orthogonal table consisted of 8 factors with two or three levels had applied to identify the electric conditions of low electrode wear. In the simulation system of electrode wear, rate of electrode wear at a partial surface had been individually set and used.in the simulation. Because of changeable individual rate of electrode wear, the estimation accuracy of electrode wear was improved by 31 % compared with that of fixed rate. In comparison of estimation the error of electrode wear with straight tool path and circular-interpolated tool path on Contouring EDM, the latter path had a greater estimation error and the difference of both estimations was 0.31 mm in average.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (3 results)

All 2016 2015

All Presentation (3 results)

  • [Presentation] 形状創成放電加工における電極消耗予測に基づく加工経路の生成-基本アルゴリズムの検証-2016

    • Author(s)
      岡田一貴、吉川浩一、水垣善夫、森 直樹
    • Organizer
      2016 年度日本機械学会年次大会
    • Place of Presentation
      九州大学(福岡県福岡市)
    • Year and Date
      2016-09-12
    • Related Report
      2016 Annual Research Report
  • [Presentation] 形状創成放電加工における電極消耗予測の高精度化ー第5報:部位別電極消耗率に対する加工面傾斜角と切り込み深さの効果ー2016

    • Author(s)
      小嶺孝明、岡田一貴、徳田貴文
    • Organizer
      2016年度精密工学会九州支部第17甲斐学生研究発表会
    • Place of Presentation
      北九州工業高等専門学校(福岡県北九州市)
    • Related Report
      2016 Annual Research Report
  • [Presentation] 形状創成放電加工における電極消耗予測の高精度化 -第5報 実験計画法による影響因子の特定ー2015

    • Author(s)
      知念秀作、水垣善夫、森直樹、吉川浩一
    • Organizer
      2015年度 精密工学会九州支部 飯塚地方講演会
    • Place of Presentation
      九州工業大学情報工学部(福岡県飯塚市)
    • Year and Date
      2015-12-05
    • Related Report
      2015 Research-status Report

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Published: 2014-04-04   Modified: 2018-03-22  

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