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A study on optimal structure design for multi-axis machine tools based on statistical deviation of shape generation motions

Research Project

Project/Area Number 26420055
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionOsaka Prefecture University

Principal Investigator

SUGIMURA Nobuhiro  大阪府立大学, 人間社会システム科学研究科, 教授 (80135813)

Co-Investigator(Kenkyū-buntansha) 岩村 幸治  大阪府立大学, 人間社会システム科学研究科, 教授 (40332001)
谷水 義隆  大阪府立大学, 工学(系)研究科(研究院), 教授 (60275279)
Project Period (FY) 2014-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2016: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2015: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2014: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords工作機械 / パラレルリンクロボット / 運動偏差 / 幾何公差 / 公差設計 / 幾何学的偏差 / 多軸工作機械 / 形状創成運動 / 偏差計測 / シミュレーション
Outline of Final Research Achievements

The objective of the present research is to establish a computer-aided design system for specifying a suitable set of the geometric tolerances of the guide-ways considering the trade-off between the requirements on the kinematic motion deviations and the ease of the manufacturing processes. A mathematical model is proposed to represent the standard deviations of the shape generation motions, based on the tolerance values of the guide-ways of the machining centers. A systematic method is proposed here, by applying an optimization method, to determine a suitable set of the tolerance values of the guide-ways under the constraints on the kinematic motion deviations. The method is applied to some design problems of the geometric tolerances of the guide-ways included in the five-axis machining centers. The same method is expanded and applied to the tolerance design for the parallel link robots used for the precise and small product assemblies.

Report

(5 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (19 results)

All 2018 2017 2016 2015 2014 Other

All Int'l Joint Research (3 results) Journal Article (8 results) (of which Int'l Joint Research: 3 results,  Peer Reviewed: 8 results,  Open Access: 5 results) Presentation (8 results) (of which Int'l Joint Research: 3 results)

  • [Int'l Joint Research] Thainichi Institute of Technology(Thailand)

    • Related Report
      2017 Annual Research Report
  • [Int'l Joint Research] Thai-Nichi Institute of Technology(Thailand)

    • Related Report
      2016 Research-status Report
  • [Int'l Joint Research] 泰日工業大学(タイ)

    • Related Report
      2015 Research-status Report
  • [Journal Article] A study on tolerances design of parallel link robots based on mathematical models2018

    • Author(s)
      Ryo TAKEMATSU, Naoki SATONAKA, Wiroj THASANA, Koji IWAMURA and Nobuhiro SUGIMURA
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 12 Issue: 1 Pages: JAMDSM0015-JAMDSM0015

    • DOI

      10.1299/jamdsm.2018jamdsm0015

    • NAID

      130006329722

    • ISSN
      1881-3054
    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] A study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)2017

    • Author(s)
      里中 直樹, 竹松 良,杉村 延広,岩村 幸治,谷水 義隆
    • Journal Title

      Transactions of the JSME (in Japanese)

      Volume: 83 Issue: 848 Pages: 16-00561-16-00561

    • DOI

      10.1299/transjsme.16-00561

    • NAID

      130005612108

    • ISSN
      2187-9761
    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] A Study on Tolerance Design of Parallel Link Robots2017

    • Author(s)
      Nobuhiro Sugimura, Tomotaka Yamada, Naoki Satonaka, Koji Iwamura, Wiroj Thasana, Ryo Takematsu
    • Journal Title

      Proc. of the International Conference on Design and Concurrent Engineering 2017 & Manufacturing Systems Conference 2017

      Volume: 1 Pages: 8-8

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] A study on tolerance design of machine tool components based on shape generation motions2016

    • Author(s)
      竹松 良,里中 直樹,吉田 新,杉村 延広,岩村 幸治,谷水 義隆
    • Journal Title

      Transactions of the JSME (in Japanese)

      Volume: 82 Issue: 834 Pages: 15-00379-15-00379

    • DOI

      10.1299/transjsme.15-00379

    • NAID

      130005129114

    • ISSN
      2187-9761
    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] A Study on Tolerance Design for Machine Tools based on Shape Generation Functions2015

    • Author(s)
      Ryo TAKEMATSU, Nobuhiro SUGIMURA, Arata YOSHIDA, Wiroj THASANA, Yoshitaka TANIMIZU and Koji IWAMURA
    • Journal Title

      Proc. of the 6th TSME International Conference on Mechanical Engineering

      Volume: 1 Pages: 1-6

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] A Study on estimation of three-dimensional tolerances based on simulation of virtual machining in turning processes including kinematic motion deviations2015

    • Author(s)
      Wiroj Thasana, Nobuhiro Sugimura, Koji Iwamura, Yoshitaka Tanimizu
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 9 Issue: 1 Pages: JAMDSM0012-JAMDSM0012

    • DOI

      10.1299/jamdsm.2015jamdsm0012

    • NAID

      130005130433

    • ISSN
      1881-3054
    • Related Report
      2014 Research-status Report
    • Peer Reviewed
  • [Journal Article] A study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviations2014

    • Author(s)
      Wiroj Thasana, Nobuhiro Sugimura, Koji Iwamura, Yoshitaka Tanimizu
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 8 Issue: 4 Pages: JAMDSM0046-JAMDSM0046

    • DOI

      10.1299/jamdsm.2014jamdsm0046

    • NAID

      130004705812

    • ISSN
      1881-3054
    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Analysis of kinematic motion deviations of machining centers based on geometric tolerances2014

    • Author(s)
      Atsushi Takahashi, Arata Yoshida, Wiroj Thasana, Nobuhiro Sugimura, Koji Iwamura, Yoshitaka Tanimizu
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 8 Issue: 4 Pages: JAMDSM0060-JAMDSM0060

    • DOI

      10.1299/jamdsm.2014jamdsm0060

    • NAID

      130004705826

    • ISSN
      1881-3054
    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] A Study on Tolerance Design of Parallel Link Robots Based on Mathematical Models2016

    • Author(s)
      Ryo Takematsu, Wiroj Thasana, Koji Iwamura, Yoshitaka Tanimizu and Nobuhiro Sugimura
    • Organizer
      7th TSME International Conference on Mechanical Engineering
    • Place of Presentation
      Chiang Mai
    • Year and Date
      2016-12-17
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] A Study on Torelance Design of Five-Axis Machining Centers2016

    • Author(s)
      Ryo Takematsu, Naoki Satonaka, Nobuhiro Sugimura, Koji Iwamura, Thinh Nguyen Quang, Yoshitaka Tanimizu
    • Organizer
      International Symposium on Flexible Automation 2016
    • Place of Presentation
      Cleaveland
    • Year and Date
      2016-08-01
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] A Study on Analysis and Design of GeometricTolerances of Machine Tools2016

    • Author(s)
      Nobuhiro Sugimura, Ryo Takematsu, Naoki Satonaka, Wiroj Thasana, Koji Iwamura
    • Organizer
      International Conference on Business and Industrial Research
    • Place of Presentation
      Bangkok
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] 形状創成理論に基づく工作機械の精度設計に関する基礎的研究2015

    • Author(s)
      竹松良,杉村延広,岩村幸治,谷水義隆
    • Organizer
      第59回システム制御情報学会研究発表講演会
    • Place of Presentation
      中央電気倶楽部(大阪市)
    • Year and Date
      2015-05-19
    • Related Report
      2015 Research-status Report
  • [Presentation] A Study on Tolerance Design for Kinematic Motion Deviations of Machining Centers Based on Geometric Tolerances2014

    • Author(s)
      Arata Yoshida, Nobuhiro Sugimura, Atsushi Takahashi, Wiroj Thasana, Yoshitaka Tanimizu, Koji Iwamura
    • Organizer
      5th TSME International Conference on Mechanical Engineering
    • Place of Presentation
      Chiang Mai (Thailand)
    • Year and Date
      2014-12-17 – 2014-12-19
    • Related Report
      2014 Research-status Report
  • [Presentation] A Study on Estimation of Three-Dimensional Tolerances Based on Simulation of Virtual Machining in Boring and Turning Processes Including Kinematic Motion Deviations2014

    • Author(s)
      Wiroj Thasana, Nobuhiro Sugimura, Koji Iwamura, Yoshitaka Tanimizu
    • Organizer
      5th TSME International Conference on Mechanical Engineering
    • Place of Presentation
      Chiang Mai (Thailand)
    • Year and Date
      2014-12-17 – 2014-12-19
    • Related Report
      2014 Research-status Report
  • [Presentation] A Study on Estimation of 3-Dimensional Tolerance of Simulation in Boring Processes Including Kinematic Motion Deviations2014

    • Author(s)
      Wiroj Thasana, Nobuhiro Sugimura, Arata Yoshida, Koji Iwamura, Atsushi Takahashi, Yoshitaka Tanimizu
    • Organizer
      ISCIE / ASME International Symposium on Flexible Automation 2014
    • Place of Presentation
      淡路夢舞台国際会議場(淡路市)
    • Year and Date
      2014-07-14 – 2014-07-16
    • Related Report
      2014 Research-status Report
  • [Presentation] A Study on Modeling and Analysis of Kinematic Motion Deviations of Five-Axis Machine Tool2014

    • Author(s)
      Arata Yoshida, Nobuhiro Sugimura, Atsushi Takahashi, Wiroj Thasana, Yoshitaka Tanimizu, Koji Iwamura
    • Organizer
      ISCIE / ASME International Symposium on Flexible Automation 2014
    • Place of Presentation
      淡路夢舞台国際会議場(淡路市)
    • Year and Date
      2014-07-14 – 2014-07-16
    • Related Report
      2014 Research-status Report

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Published: 2014-04-04   Modified: 2022-02-16  

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