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Improving the Properties of Polymer Molded Products Containing Filler with Injection Mold Capable of Melt Flow Control and Induction Heating and Cooling

Research Project

Project/Area Number 26420056
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNippon Institute of Technology

Principal Investigator

MURATA Yasuhiko  日本工業大学, 工学部, 教授 (00200303)

Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2016: ¥390,000 (Direct Cost: ¥300,000、Indirect Cost: ¥90,000)
Fiscal Year 2015: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Fiscal Year 2014: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywordsプラスチック / 射出成形 / 金型 / 電磁誘導加熱 / 樹脂流動制御 / ガラス繊維強化樹脂 / アルミフレーク / 可動コアピン / メタリックフレーク / フィラー充填樹脂
Outline of Final Research Achievements

In this study, we designed and developed an injection mold capable of melt flow control and induction heating and cooling by controlling the melt flow direction using a rotary core pin, and we attempted to improve the appearance and mechanical strength of the molded product. This mold was used for molding long and short glass fiber reinforced polypropylene. As a result, by controlling melt flow and induction heating, smooth surfaces with minimized projection of glass fibers to the molded product surface were obtained, and bending strength was found to improve, thus demonstrating the effectiveness of this mold. Furthermore, this mold was used for molding polypropylene containing aluminum flakes. It was clarified that weld lines with inconsistent coloring can be reduced by controlling the melt flow while heating the mold.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (8 results)

All 2017 2016 2015

All Presentation (8 results)

  • [Presentation] 誘導加熱・冷却樹脂流動制御射出成形金型による成形品特性の改善Ⅲ-光輝材充填ポリプロピレンにおける検討-2017

    • Author(s)
      畑山司沙,鈴木秀和,檜山拓也,村田泰彦,柏木章吾
    • Organizer
      プラスチック成形加工学会
    • Place of Presentation
      タワーホール船堀
    • Year and Date
      2017-06-14
    • Related Report
      2016 Annual Research Report
  • [Presentation] 誘導加熱・冷却樹脂流動制御金型による光輝材充填ポリプロピレン成形品外観の改善2017

    • Author(s)
      畑山司沙,鈴木秀和,檜山拓也,村田泰彦,柏木章吾
    • Organizer
      精密工学会
    • Place of Presentation
      慶應義塾大学 日吉キャンパス
    • Year and Date
      2017-03-14
    • Related Report
      2016 Annual Research Report
  • [Presentation] 誘導加熱・冷却樹脂流動制御射出成形金型の開発(第2報) 長ガラス繊維強化ポリプロピレンの検討2016

    • Author(s)
      鈴木秀和,村田泰彦,檜山拓也,畑山司沙,柏木章吾
    • Organizer
      精密工学会
    • Place of Presentation
      茨城大学 水戸キャンパス
    • Year and Date
      2016-09-06
    • Related Report
      2016 Annual Research Report
  • [Presentation] 誘導加熱・冷却樹脂流動制御射出成形金型2016

    • Author(s)
      鈴木 秀和,伊藤 満,向山一平,村田泰彦
    • Organizer
      型技術者会議2016
    • Place of Presentation
      大田区産業プラザPiO
    • Year and Date
      2016-06-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] 高付加価値成形品を生み出すためのインプロセス計測法と高機能金型の開発2016

    • Author(s)
      村田泰彦
    • Organizer
      プラスチック成形加工学会
    • Place of Presentation
      タワーホール船堀
    • Year and Date
      2016-06-14
    • Related Report
      2016 Annual Research Report
  • [Presentation] 誘導加熱・冷却樹脂流動制御射出成形金型による成形品特性の改善II-長ガラス繊維強化ポリプロピレンにおける検討-2016

    • Author(s)
      鈴木秀和,伊藤 満,向山一平,村田泰彦,柏木章吾
    • Organizer
      プラスチック成形加工学会
    • Place of Presentation
      タワーホール船堀
    • Year and Date
      2016-06-14
    • Related Report
      2016 Annual Research Report
  • [Presentation] 誘導加熱・冷却樹脂流動制御射出成形金型の開発2016

    • Author(s)
      鈴木秀和,福田博幸,伊藤 満,向山一平,村田泰彦
    • Organizer
      精密工学会
    • Place of Presentation
      東京理科大学 野田キャンパス
    • Year and Date
      2016-03-16
    • Related Report
      2015 Research-status Report
  • [Presentation] 誘導加熱・冷却樹脂流動制御射出成形金型による成形品特性の改善2015

    • Author(s)
      鈴木秀和,福田博幸,伊藤 満,向山一平,村田泰彦
    • Organizer
      プラスチック成形加工学会
    • Place of Presentation
      福岡大学
    • Year and Date
      2015-11-03
    • Related Report
      2015 Research-status Report

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Published: 2014-04-04   Modified: 2018-03-22  

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