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Development and applications of precision diamond cutting tools utilizing the modification of surface structure induced by a focused ion beam irradiation

Research Project

Project/Area Number 26420070
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionToyama Industrial Technology Center,

Principal Investigator

Kawasegi Noritaka  富山県工業技術センター, その他部局等, 主任研究員 (30443419)

Research Collaborator Morita Noboru  千葉大学, 大学院工学研究科, 教授
Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2016: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2015: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2014: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywords精密加工 / ダイヤモンド工具 / 集束イオンビーム / 機能性表面 / テクスチャ / 切削加工 / レーザ加工 / 超精密切削加工 / 単結晶ダイヤモンド工具 / 熱処理 / cBN工具 / 超精密加工
Outline of Final Research Achievements

In this study, we developed high-performance diamond and cBN cutting tools, used in ultraprecision cutting, by the modification of surface structures induced by focused ion beam irradiation and heat treatment. It was found that the texture on the tool surface enables us to reduce friction between tool and chip interface, and improve resultant cutting performance. The dependences of the texture effect on the machining conditions and texture shape was investigated. This technique was also applied to other tool materials used in ultra-precision machining, such as nano-polycrystalline diamond and binderless cBN. In addition, high-efficient patterning method was investigated. These results indicate that our method is effective for improvement of ultra-precision cutting technology.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (21 results)

All 2017 2016 2015 2014

All Journal Article (4 results) (of which Int'l Joint Research: 3 results,  Peer Reviewed: 4 results,  Acknowledgement Compliant: 1 results) Presentation (17 results) (of which Int'l Joint Research: 3 results,  Invited: 1 results)

  • [Journal Article] Nanopattering on Nano-crystalline diamond and Cubic Boron Nitride using focused ion beam and heat treatment to fabricate textured cutting tools2016

    • Author(s)
      Noritaka Kawasegi, Kazuma Ozaki, Noboru Morita, Kazuhito Nishimura, Makoto Yamaguchi, Noboru Takano
    • Journal Title

      Materials Science Forum

      Volume: Vol. 874 Pages: 543-548

    • DOI

      10.4028/www.scientific.net/msf.874.543

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Development and machining performance of a textured diamond cutting tool fabricated with a focused ion beam and heat treatment2016

    • Author(s)
      Noritaka Kawasegi, Kazuma Ozaki, Noboru Morita, Kazuhito Nishimura, Makoto Yamaguchi
    • Journal Title

      Precision Engineering, 47

      Volume: 47 Pages: 311-320

    • DOI

      10.1016/j.precisioneng.2016.09.005

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Removal and characterization of focused-ion-beam-induced damaged layer on single crystal diamond surface and application to multiple depth patterning2016

    • Author(s)
      Noritaka Kawasegi, Noboru Takano, Noboru Morita, Kazuhito Nishimura and Makoto Yamaguchi
    • Journal Title

      Diamond and Related Material

      Volume: 70 Pages: 159-166

    • DOI

      10.1016/j.diamond.2016.10.018

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Single-Crystal Diamond Tools Formed Using a Focused Ion Beam: Tool Life Enhancement Via Heat Treatment2014

    • Author(s)
      Noritaka KAWASEGI, Kazuma OZAKI, Noboru MORITA, Kazuhito NISHIMURA, Hideki SASAOKA
    • Journal Title

      Diamond and Related Materials

      Volume: 49 Pages: 14-18

    • DOI

      10.1016/j.diamond.2014.07.013

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] 集束イオンビーム(FIB)を応用したダイヤモンド切削工具の作製とその切削加工特性(第5報)、テクスチャ形状の最適化2017

    • Author(s)
      川島 拓実,川堰 宣隆,高野 登,森田 昇,西村 一仁, 山口 誠
    • Organizer
      2017年度精密工学会秋季大会学術講演会
    • Place of Presentation
      慶應義塾大学 矢上キャンパス
    • Year and Date
      2017-03-13
    • Related Report
      2016 Annual Research Report
  • [Presentation] Nanopatterning on nano-polycrystalline diamond and cubic boron nitride using focused ion beam and heat treatment to fabricate textured cutting tools2016

    • Author(s)
      Noritaka KAWASEGI, Kazuma OZAKI, Noboru MORITA, Kazuhito NISHIMURA, Makoto YAMAGUCHI and Noboru TAKANO
    • Organizer
      The 19th International Symposium on Advances in Abrasive Technology
    • Place of Presentation
      Marriott Courtyard Kungsholmen, Stockholm
    • Year and Date
      2016-10-02
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] イオンビーム照射により形成された単結晶ダイヤモンド変質層の偏光顕微ラマン散乱評価2016

    • Author(s)
      近野 佑太, 山口 誠, 川堰 宣隆,神津 知己,森田 昇,西村 一仁
    • Organizer
      2016年度精密工学会秋季大会学術講演会
    • Place of Presentation
      茨城大学 水戸キャンパス
    • Year and Date
      2016-09-06
    • Related Report
      2016 Annual Research Report
  • [Presentation] 集束イオンビーム(FIB)を応用したダイヤモンド切削工具の作製と その切削加工特性(第4報)-各種工具材種へのテクスチャ作製-2016

    • Author(s)
      川堰 宣隆,尾崎 一馬,森田 昇,西村 一仁, 山口 誠,高野登
    • Organizer
      2016年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学
    • Year and Date
      2016-03-16
    • Related Report
      2015 Research-status Report
  • [Presentation] 集束イオンビーム照射により形成された単結晶ダイヤモンド変質層の深紫外ラマン散乱2016

    • Author(s)
      近野佑太, 山口 誠, 川堰 宣隆,神津 知己,森田 昇,西村 一仁
    • Organizer
      2016年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学
    • Year and Date
      2016-03-16
    • Related Report
      2015 Research-status Report
  • [Presentation] 集束イオンビーム加工したダイヤモンド切削工具の表面改質とその応用2015

    • Author(s)
      川堰 宣隆
    • Organizer
      (公社)砥粒加工学会CBN&ダイヤモンド先進加工研究専門委員会第12回研究講演会
    • Place of Presentation
      埼玉大学
    • Year and Date
      2015-12-16
    • Related Report
      2015 Research-status Report
    • Invited
  • [Presentation] 集束イオンビーム照射した単結晶ダイヤモンド工具の改質とその切削加工特性2015

    • Author(s)
      川堰 宣隆,尾崎 一馬,森田 昇,西村 一仁, 山口 誠
    • Organizer
      2015年度砥粒加工学会学術講演会
    • Place of Presentation
      慶應義塾大学
    • Year and Date
      2015-09-09
    • Related Report
      2015 Research-status Report
  • [Presentation] 集束イオンビーム(FIB)を用いた単結晶ダイヤモンドのマイクロファブリケーション2015

    • Author(s)
      尾崎 一馬,川堰 宣隆,高野 登,森田 昇
    • Organizer
      2015年度砥粒加工学会学術講演会
    • Place of Presentation
      慶應義塾大学
    • Year and Date
      2015-09-09
    • Related Report
      2015 Research-status Report
  • [Presentation] 集束イオンビーム加工とレーザ加工を併用した単結晶ダイヤモンドのマイクロファブリケーション2015

    • Author(s)
      川堰 宣隆,山口 誠, 神津 知己,森田 昇,西村 一仁
    • Organizer
      2015年度精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学
    • Year and Date
      2015-09-06
    • Related Report
      2015 Research-status Report
  • [Presentation] イオンビーム照射により形成された単結晶ダイヤモンド変質層の偏光顕微ラマン散乱評価2015

    • Author(s)
      山口 誠, 川堰 宣隆,神津 知己,森田 昇,西村 一仁
    • Organizer
      2015年度精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学
    • Year and Date
      2015-09-06
    • Related Report
      2015 Research-status Report
  • [Presentation] Sub-micrometer-scale patterning on single crystal diamond surface using focused ion beam and subsequent laser irradiations2015

    • Author(s)
      Noritaka KAWASEGI, Makoto YAMAGUCHI, Tomomi KOZU, Noboru MORITA and Kazuhito NISHIMURA
    • Organizer
      European Society for Precision Engineering and Nanotechnology 15th International Conference & Exhibition
    • Place of Presentation
      Universiteitshal (Leuven, Belgium)
    • Year and Date
      2015-06-02
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Nanotexturing on a Single Crystalline Diamond Surface Using Focused Ion-Beam Induced Selective Etching2015

    • Author(s)
      Noritaka KAWASEGI, Seiya KURODA, Noboru MORITA and Noboru TAKANO
    • Organizer
      IFMM’15 & IFBF’15
    • Place of Presentation
      富山国際会議場
    • Year and Date
      2015-05-20
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] 集束イオンビーム(FIB)を応用したダイヤモンド切削工具の作製とその切削加工特性(第3報)-テクスチャ作製への応用-2015

    • Author(s)
      川堰 宣隆,尾崎 一馬,森田 昇,西村 一仁, 山口 誠
    • Organizer
      015年度精密工学会春季大会学術講演会
    • Place of Presentation
      東洋大学
    • Year and Date
      2015-03-18
    • Related Report
      2014 Research-status Report
  • [Presentation] 集束イオンビーム(FIB)を用いた単結晶ダイヤモンドのマイクロファブリケーション2015

    • Author(s)
      尾崎一馬,川堰 宣隆,黒田 誠也,高野 登,山田 茂,森田 昇
    • Organizer
      日本機械学会北陸信越支部第52期総会・講演会
    • Place of Presentation
      新潟工科大学
    • Year and Date
      2015-03-07
    • Related Report
      2014 Research-status Report
  • [Presentation] 集束イオンビーム加工した単結晶ダイヤモンド工具の改質とその切削加工特性2014

    • Author(s)
      川堰 宣隆,尾崎一馬,森田 昇,笹岡 秀紀, 西村 一仁, 山口誠
    • Organizer
      日本機械学会第10回生産加工・工作機械部門講演会
    • Place of Presentation
      徳島大学
    • Year and Date
      2014-11-15
    • Related Report
      2014 Research-status Report
  • [Presentation] Removal of Ion Irradiation-Induced Affected Layers From Diamond Cutting Tools to Improve Machining Performance2014

    • Author(s)
      Noritaka KAWASEGI, Kazuma OZAKI, Noboru MORITA, Kazuhito NISHIMURA, Hideki SASAOKA
    • Organizer
      The 17th International Symposium on Advances in Abrasive Technology
    • Place of Presentation
      Courtyard by Marriott King Kamehameha's Kona Beach Hotel
    • Year and Date
      2014-09-23
    • Related Report
      2014 Research-status Report
  • [Presentation] 集束イオンビーム照射した単結晶ダイヤモンド工具の改質とその切削加工特性, 第2報: 熱処理による照射影響層の除去と加工性評価2014

    • Author(s)
      川堰 宣隆,尾崎一馬,森田 昇,笹岡 秀紀, 西村 一仁
    • Organizer
      2014年度砥粒加工学会学術講演会
    • Place of Presentation
      岩手大学
    • Year and Date
      2014-09-13
    • Related Report
      2014 Research-status Report

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Published: 2014-04-04   Modified: 2018-03-22  

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