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Development of air turbine spindle with variable stiffness for realizing micro-nano machining of the next generation

Research Project

Project/Area Number 26420092
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionFukuoka Institute of Technology

Principal Investigator

KATO TOMONORI  福岡工業大学, 工学部, 准教授 (20390429)

Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2016: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2015: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2014: ¥3,250,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥750,000)
Keywords静圧空気軸受 / 空気圧 / 可変剛性 / 切削加工 / 工具損耗推定 / 圧力制御 / 省エネルギー化 / エアタービン / 回転数制御 / インプロセス計測 / 機械要素 / マイクロナノ加工 / 超精密加工 / 油空圧機器
Outline of Final Research Achievements

In this research, a disturbance-compensating and energy-saving control method of an air turbine spindle equipped with a rotation control system designed for use in milling. A method for in-process tool wear estimation of an air turbine spindle, which is equipped with a rotation control system for ultra-precision milling is also introduced.
By controlling the supply pressure to the aerostatic bearing quickly and precisely, a method of realizing an air turbine spindle with variable stiffness without changing its size is proposed. An aerostatic bearing type air turbine spindle whose thrust and radial pneumatic supply circuits are separated from each other is developed and the validity of the proposed method is confirmed.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (36 results)

All 2017 2016 2015 2014 Other

All Journal Article (6 results) (of which Peer Reviewed: 6 results,  Open Access: 3 results,  Acknowledgement Compliant: 2 results) Presentation (26 results) (of which Int'l Joint Research: 9 results,  Invited: 1 results) Remarks (2 results) Patent(Industrial Property Rights) (2 results)

  • [Journal Article] Study on Tool Wear In-process Estimation for Ball End Mill using Rotation Control Air Turbine Spindle2017

    • Author(s)
      Yusuke OKAMOTO, Takanori YAZAWA, Tomonori KATO, Kazuya NISHIDA, Shinya MORIYAMA, Yukio MAEDA, Tatsuki OTSUBO
    • Journal Title

      Key Engineering Materials

      Volume: 印刷中

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of a Miniature Rubber Muscle Actuator Driven by Gas-Liquid Phase Change2016

    • Author(s)
      Tomonori KATO, Shunta Honda, Mingzhao CHENG, Kazuki SAKURAGI, Manabu ONO
    • Journal Title

      JFPS International Journal of Fluid Power System

      Volume: 9 Issue: 1 Pages: 11-17

    • DOI

      10.5739/jfpsij.9.11

    • NAID

      130005153729

    • ISSN
      1881-5286
    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Fabrication of a Miniature Rubber Muscle Actuator Driven by Gas-Liquid Phase Change2016

    • Author(s)
      加藤友規,本多駿太,程明昭,櫻木一樹,大野学
    • Journal Title

      TRANSACTIONS OF THE JAPAN FLUID POWER SYSTEM SOCIETY

      Volume: 47 Issue: 1 Pages: 1-6

    • DOI

      10.5739/jfps.47.1

    • NAID

      130005172010

    • ISSN
      1349-7022, 1880-3121
    • Related Report
      2015 Research-status Report
    • Peer Reviewed
  • [Journal Article] Proposal of Disturbance-Compensating and Energy-Saving Control Method of Air Turbine Spindle and Evaluation of Its Energy Consumption2016

    • Author(s)
      Tomonori KATO, Genki HIGASHIJIMA, Takanori YAZAWA, Tatsuki OTSUBO, Katsutoshi TANAKA
    • Journal Title

      Precision Engineering

      Volume: 43 Pages: 439-447

    • DOI

      10.1016/j.precisioneng.2015.09.009

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Rotation Control of Air Turbine Spindle using High Precision, Quick Response Pneumatic Pressure Regulator2014

    • Author(s)
      Tomonori KATO, Genki HIGASHIJIMA, Takanori YAZAWA, Tatsuki OTUBO, Yusuke NOZAKI, Katsutoshi TANAKA
    • Journal Title

      JFPS International Journal of Fluid Power System

      Volume: 7 Issue: 1 Pages: 9-15

    • DOI

      10.5739/jfpsij.7.9

    • NAID

      130004687773

    • ISSN
      1881-5286
    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Generation of Arbitrary Pressure Pulsation of Wide Frequency Range for Flow Meter Testing in a Laminar Gas Pipeline2014

    • Author(s)
      Mitsuhiro Nakao, Tomonori Kato, Takashi Oowaku, Hirohisa Sakuma, Toshiharu Kagawa
    • Journal Title

      Journal of Flow Control, Measurement & Visualization

      Volume: 2 Issue: 04 Pages: 125-137

    • DOI

      10.4236/jfcmv.2014.24015

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] エアタービンを用いた空気圧式ボール発射装置の高機能化2016

    • Author(s)
      西田一矢,加藤友規,後藤大樹,三村政司,溝田武人
    • Organizer
      平成28年秋季フルードパワーシステム講演会
    • Place of Presentation
      青森市文化観光交流会館ねぶたの家ワ・ラッセ
    • Year and Date
      2016-11-19
    • Related Report
      2016 Annual Research Report
  • [Presentation] 電空ハイブリッド超精密鉛直位置決め装置の内圧制御についての一検討2016

    • Author(s)
      築山義信,加藤友規,松尾啓汰
    • Organizer
      第59回自動制御連合講演会
    • Place of Presentation
      北九州国際会議場
    • Year and Date
      2016-11-10
    • Related Report
      2016 Annual Research Report
  • [Presentation] PRECISE MEASUREMENT AND CONTROL OF THE BLOWN-AIR FLOW RATE FOR A ROBOT PLAYING A WIND INSTRUMENT SUCH AS A RECORDER OR KHLUI -FUNDAMENTAL EXPERIMENT FOR EXPRESSING TREMOLO-2016

    • Author(s)
      Tomonori Kato, Kenya Higashijima, Yoshinobu Tsukiyama, Kazuki Sakuragi, Pitak Thumwarin
    • Organizer
      The 31st Annual Meeting of The American Society for Precision Engineering (ASPE2016, Portland)
    • Place of Presentation
      Portland Marriott Downtown Waterfront
    • Year and Date
      2016-10-23
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Study on Tool Wear in-process Estimation for Ball End Mill using Rotation Control Air Turbine Spindle2016

    • Author(s)
      Yusuke Okamoto, Takanori Yazawa, Tomnori Kato, Kazuya Nishida, Shinya Moriyama, Yukio Maeda, Tatsuki Otsubo
    • Organizer
      2016 International Conference on Machining, Materials and Mechanical Technologies (2016 IC3MT)
    • Place of Presentation
      松江テルサ
    • Year and Date
      2016-10-07
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] DEVELOPMENT OF MINIATURIZED RUBBER MUSCLE ACTUATOR DRIVEN BY GAS LIQUID PHASE CHANGE2016

    • Author(s)
      Tomonori Kato, Kazuki Sakuragi, Mingzhao Cheng, Ryo Kakiyama, Yuta Matsunaga, Manabu Ono
    • Organizer
      Bath/ASME 2016 Symposium on Fluid Power and Motion Control (FPMC2016)
    • Place of Presentation
      University of Bath
    • Year and Date
      2016-09-07
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 気液相変化により駆動されるゴム人工筋アクチュエータの小型化2016

    • Author(s)
      櫻木一樹,加藤友規,程明昭,柿山稜,松永悠汰,大野学
    • Organizer
      日本機械学会ロボティクス・メカトロニクス講演会
    • Place of Presentation
      パシフィコ横浜
    • Year and Date
      2016-06-08
    • Related Report
      2016 Annual Research Report
  • [Presentation] 空気圧式による硬式野球ボール発射装置の高機能化2016

    • Author(s)
      西田一矢,瀬戸壮太,加藤友規,溝田武人,田中完二,吉田和夫
    • Organizer
      平成28年春季フルードパワーシステム講演会
    • Place of Presentation
      機械振興会館
    • Year and Date
      2016-05-26
    • Related Report
      2016 Annual Research Report
  • [Presentation] Soft actuators with nanosheet liquid crystals2016

    • Author(s)
      Hitoshi KINO, Kazuyuki TSUDA, Tomonori KATO, Hiroyuki FUJIOKA
    • Organizer
      The 1st FIT-ME Symposium --Chemistry and Applications of Inorganic Layered Materials --
    • Place of Presentation
      福岡工業大学
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] A review of recent research on miniature soft actuator driven by gas liquid phase change of fluorocarbon2016

    • Author(s)
      Tomonori KATO, Mingzhao CHENG, Kazuki SAKURAGI, Hitoshi KINO, kazuyuki TSUDA, Hiroyuki FUJIOKA, Manabu ONO
    • Organizer
      The 1st FIT-ME Symposium --Chemistry and Applications of Inorganic Layered Materials --
    • Place of Presentation
      福岡工業大学
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 静圧空気軸受式エアタービンスピンドルの軸剛性の可変化2016

    • Author(s)
      西田一矢,加藤友規,石本航大
    • Organizer
      2016年度精密工学会九州支部北九州地方講演会
    • Place of Presentation
      北九州工業高等専門学校
    • Related Report
      2016 Annual Research Report
  • [Presentation] 人工歯の加工メカニズムに関する研究2015

    • Author(s)
      丸木諒祐,矢澤孝哲,野崎悠輔,山田玲子,大坪樹,加藤友規
    • Organizer
      2015年度精密工学会九州支部飯塚地方講演会
    • Place of Presentation
      九州工業大学(飯塚)
    • Year and Date
      2015-12-05
    • Related Report
      2015 Research-status Report
  • [Presentation] クルイ(タイの伝統的な縦笛)を自動吹奏するロボットの開発2015

    • Author(s)
      加藤友規,木宮正貴,櫻木一樹,西田一矢,程明昭
    • Organizer
      平成27年秋季フルードパワーシステム講演会
    • Place of Presentation
      鹿児島市
    • Year and Date
      2015-11-27
    • Related Report
      2015 Research-status Report
  • [Presentation] Recorder-playing robot that uses versatile vibrato to mimic a human player,2015

    • Author(s)
      Kazuki Sakuragi, Mingzhao Cheng, Tomonori Kato
    • Organizer
      The 41st Annual Conference of the IEEE Industrial Electronics Society (IECON2015, Yokohama)
    • Place of Presentation
      パシフィコ横浜
    • Year and Date
      2015-11-11
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Proposal of a Novel Pressure Control Method for Air Cylinders Used in Hybrid Electric-Pneumatic Ultra-Precision Vertical Positioning Device2015

    • Author(s)
      Tomonori KATO, Tetsuma HIRAKAWA
    • Organizer
      The Thirtieth Annual Meeting of The American Society for Precision Engineering (ASPE2015, Austin)
    • Place of Presentation
      米国:オースティン
    • Year and Date
      2015-11-03
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] 静圧空気軸受式エアタービンスピンドルの回転数制御と切削加工2015

    • Author(s)
      西田一矢,加藤友規,矢澤孝哲,大坪樹,長田尚子,丸木諒祐
    • Organizer
      日本機械学会九州支部長崎講演会
    • Place of Presentation
      長崎大学
    • Year and Date
      2015-09-25
    • Related Report
      2015 Research-status Report
  • [Presentation] 歯の全自動加工に関する研究 (第1報)-自動化に向けた基礎データ収集用実験装置の開発-2015

    • Author(s)
      丸木諒祐,矢澤孝哲,野崎悠輔,大坪樹,加藤友規,山田玲子
    • Organizer
      2015年砥粒加工学会学術講演会
    • Place of Presentation
      慶應義塾大学(日吉)
    • Year and Date
      2015-09-09
    • Related Report
      2015 Research-status Report
  • [Presentation] review of HPR and its applications -Control of air turbine spindle and hybrid electro-pneumatic ultra-precision vertical positioning stage2015

    • Author(s)
      Tomonori KATO
    • Organizer
      7th International Conference on Fluid Power and Mechatronics (FPM2015, Harbin, China)
    • Place of Presentation
      中国:ハルビン
    • Year and Date
      2015-08-06
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] HPRとNF弁を用いた電空ハイブリッド超精密鉛直位置決めステージの制御2015

    • Author(s)
      加藤友規,平川鉄磨
    • Organizer
      平成27年春季フルードパワーシステム講演会
    • Place of Presentation
      機械振興会館(東京都)
    • Year and Date
      2015-05-28
    • Related Report
      2015 Research-status Report
  • [Presentation] Pressure Control in a Miniature Rubber Muscle Driven By Gas-Liquid Phase-Change2015

    • Author(s)
      Mingzhao CHENG, Tomonori KATO, Shunta HONDA, Kazuki SAKURAGI, Manabu ONO
    • Organizer
      The 6th International Conference on Manufacturing, Machine Design and Tribology (ICMDT2015)
    • Place of Presentation
      宜野湾市
    • Year and Date
      2015-04-23
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Development of a miniature rubber muscle driven by gas-liquid phase-change2014

    • Author(s)
      Tomonori Kato, Mingzhao Cheng, Shunta Honda, Toshiki Ogasawara, Manabu Ono
    • Organizer
      The 9th International Symposium on Fluid Power (JFPS2014)
    • Place of Presentation
      くにびきメッセ(松江市)
    • Year and Date
      2014-10-31
    • Related Report
      2014 Research-status Report
  • [Presentation] FEED-FORWARD CONTROL OF AN ARBITRARY PRESSURE PULSATION GENERATOR AND ITS APPLICATION TO TESTING AN ORIFICE-TYPE FLOW METER2014

    • Author(s)
      Tomonori Kato, Tetsuma Hirakawa, Mitsuhiro Nakao, Takashi Oowaku, Hirohisa Sakuma, Toshiharu Kagawa
    • Organizer
      ASME/BATH 2014 Symposium on Fluid Power and Motion Control
    • Place of Presentation
      Bath大学(英国)
    • Year and Date
      2014-09-11
    • Related Report
      2014 Research-status Report
  • [Presentation] Research on Pneumatics in Kato Laboratory, Fukuoka Institute of Technology2014

    • Author(s)
      Tomonori KATO
    • Organizer
      The 3rd China-Japan Joint Workshop on Fluid Power
    • Place of Presentation
      太原市(中国)
    • Year and Date
      2014-08-15
    • Related Report
      2014 Research-status Report
    • Invited
  • [Presentation] INTRODUCTON OF A NEWLY DEVELOPED AIR TURBINE SPINDLE WITH ROTATION CONTROL SYSTEM FOR ULTRA-PRECISION MACHINING2014

    • Author(s)
      Tomonori KATO
    • Organizer
      中国機械工程学会第8回全国流体伝動与控制分会
    • Place of Presentation
      太原市(中国)
    • Year and Date
      2014-08-13
    • Related Report
      2014 Research-status Report
  • [Presentation] Investigation of pressure control in balancing cylinder for hybrid electric-pneumatic ultra-precision vertical positioning device2014

    • Author(s)
      Tomonori KATO, Tetsuma HIRAKAWA, Shunta HONDA, Hiromi MASUDA
    • Organizer
      The 12th International Conference on Motion and Vibration Control (MoViC2014)
    • Place of Presentation
      札幌コンベンションセンター(札幌市)
    • Year and Date
      2014-08-04
    • Related Report
      2014 Research-status Report
  • [Presentation] 気液相変化により駆動されるゴム人工筋アクチュエータの製作2014

    • Author(s)
      本多駿太,加藤友規,程明昭,小笠原利樹,大野学
    • Organizer
      平成26年度春季フルードパワーシステム講演会
    • Place of Presentation
      機械振興会館(東京都港区)
    • Year and Date
      2014-05-29
    • Related Report
      2014 Research-status Report
  • [Presentation] Pressure control in balancing cylinder for hybrid electric-pneumatic ultra-precision vertical positioning stage2014

    • Author(s)
      Tomonori KATO, Tetsuma HIRAKAWA, Hiromi MASUDA
    • Organizer
      The 6th International Conference on Positioning Technology (ICPT2014)
    • Place of Presentation
      北九州国際会議場
    • Year and Date
      2014-04-19
    • Related Report
      2014 Research-status Report
  • [Remarks] 福岡工業大学研究者情報

    • URL

      http://www.fit.ac.jp/research/search/research/id/147

    • Related Report
      2016 Annual Research Report 2015 Research-status Report
  • [Remarks] 福岡工業大学研究者情報

    • URL

      http://www.fit.ac.jp/research/search/profile/id/147

    • Related Report
      2014 Research-status Report
  • [Patent(Industrial Property Rights)] 工具損耗推定方法2017

    • Inventor(s)
      加藤友規,西田一矢,數裕太,廣瀬太志,矢澤孝哲,ほか2名
    • Industrial Property Rights Holder
      学校法人福岡工業大学,国立大学法人長崎大学
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2017-059574
    • Filing Date
      2017-03-24
    • Related Report
      2016 Annual Research Report
  • [Patent(Industrial Property Rights)] 主軸ヘッド昇降装置および工作機械2015

    • Inventor(s)
      田中克敏,福田将彦,益田大海,加藤友規,平川鉄磨
    • Industrial Property Rights Holder
      東芝機械株式会社,学校法人福岡工業大学
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2015-155079
    • Filing Date
      2015-08-05
    • Related Report
      2015 Research-status Report

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Published: 2014-04-04   Modified: 2018-03-22  

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