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Clarification of thermal decomposition products and dyamic equilibrium in thermal decomposition gas layer on evaporative pattern casting process

Research Project

Project/Area Number 26420760
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Metal making/Resorce production engineering
Research InstitutionKansai University

Principal Investigator

MARUYAMA Toru  関西大学, 化学生命工学部, 教授 (80330174)

Project Period (FY) 2014-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2016: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2015: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2014: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywords消失模型鋳造 / 熱分解 / ポリスチレン / 湯流れ
Outline of Final Research Achievements

In order to clarify the relationship between residue formation and dynamic equilibrium in thermal decomposition gas layer on evaporative pattern casting process, influence of molten metal temperature on mold filling rate and thermal decomposition products formed during casting were examined. The dynamic equilibrium is depolymerization type until 900℃ of molten metal temperature, and does not become static state due to decomposition of monomer over 950℃ of molten metal temperature. Also, the amount of liquefied resin was extremely large. Carbon particles as results of thermal decomposition were suspended in the liquefied resin. In addition, molten metal flow become slow, and residue was formed.

Report

(4 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (5 results)

All 2017 2016 2015 2014

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Acknowledgement Compliant: 1 results) Presentation (4 results) (of which Int'l Joint Research: 1 results)

  • [Journal Article] Effect of coating thickness on the molten metal filling rate of cast iron in the evaporative pattern casting process2017

    • Author(s)
      Toru Maruyama, Gou Nakamura, Mitsuyoshi Tamaki and Keisuke Nakamura
    • Journal Title

      Internationaljournal of Metalcasting

      Volume: 11 Issue: 1 Pages: 77-83

    • DOI

      10.1007/s40962-016-0108-5

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] 消失模型鋳造の溶湯充填初期における湯流れ速度低下と熱分解液化成分及びガス圧の関係2016

    • Author(s)
      下薄拓実、中村啓介、丸山徹
    • Organizer
      日本鋳造工学会 第168回全国講演大会
    • Place of Presentation
      高知市文化プラザ(高知市)
    • Related Report
      2016 Annual Research Report
  • [Presentation] Effect of coating thickness on Melt Filling Rate of Cast Iron in Evaporative Pattern Casting Process2016

    • Author(s)
      Toru Maruyama, Gou Nakamura, Mitsuyoshi Tamaki and Keisuke Nakamura
    • Organizer
      The 72nd World Foundry Congress
    • Place of Presentation
      ポートメッセなごや(名古屋市)
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 消失模型鋳造における黒褐色液化樹脂の生成に及ぼす溶湯温度の影響2015

    • Author(s)
      中村 啓介、中村 豪、丸山 徹
    • Organizer
      日本鋳造工学会第167回全国講演大会
    • Place of Presentation
      室蘭工業大学(室蘭市)
    • Year and Date
      2015-10-25
    • Related Report
      2015 Research-status Report
  • [Presentation] 鋳鉄の消失模型鋳造における模型分解と溶湯充填の直接観察2014

    • Author(s)
      中村 豪、玉置 充快、丸山 徹
    • Organizer
      日本鋳造工学会
    • Place of Presentation
      京都市勧業館「みやこめっせ」(京都)
    • Year and Date
      2014-06-01
    • Related Report
      2014 Research-status Report

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Published: 2014-04-04   Modified: 2018-03-22  

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